What is the Advantage and Disadvantage of mini concrete batch plant

Concrete is the most commonly used building material. It is extremely durable, functional and has many of the features necessary for building materials. Therefore, the development prospects of concrete batching plant equipment for many years are still hot. Today, many companies are manufacturing concrete batching plant equipment. The most popular are small concrete batching plant. Due to this inherent design and various characteristics, small concrete batching plants for the production of concrete have both advantages and disadvantages. First of all, pay attention to production capacity. It is slightly lower than the traditional medium and large concrete batching plant. For example, Camelway manufactures and sells compact concrete batching plants with productivity ranging from 25m3 / h to 75 m3 / h. For a small construction site, this may be enough, but for large-scale industrial projects, this is not enough. In addition, the advantages of concrete production equipment include its compactness, and the time required to prepare for work is very small, and the cost is much lower than that of concrete batching plant in traditional industries.

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Parameters and components of small concrete batching plants

A typical small concrete batching plant consists of the following components: a frame with a concrete mixer, a skip lift, a hopper for placing aggregates, a concrete mixing device, a distributor for regulating the flow of water and various additives, and a cement control distribution. a compressor that generates pressure in a supply system; a filter element, a cement silo.

Concrete plants vary in degree of automation. For example, the HZS25 Concrete Batching Plant is only equipped with a hopper system for conveying bulk materials, which greatly speeds up the production process. Various actions can be performed by means of human muscle strength or using pneumatics. Especially in Camelway's other products, the product can be equipped with a variety of options according to customer requirements. For example, the HZS25 concrete batching plant can transport about 25 cubic meters of concrete per hour.

The following automation options are available: Siemens Control Panel, which allows you to program the plant to perform certain operations. A Dell printer is also included in the kit. Sensors - chemical additives, aggregates, cement dispensers.

Concrete Batching Plant Factory power consumption

Almost all small concrete batching plants of this type use electric motors to drive the equipment. Therefore, manufacturers always pay special attention to the power consumed by the relevant types of equipment. Usually, it usually does not exceed 20 kW. The HZS25 plant produces 20-25 cubic meters of concrete per hour and consumes 12.5 kW / h of power, of which: dumper engine - 5.5 kW / h; concrete mixer - 6.6 kW / h; therefore, the higher the productivity of the plant, its consumption The power is greater. In order to ensure normal continuous operation, a three-phase wire is required.

There are now a large number of manufacturers of small concrete equipment. This allows you to precisely select the type of purchase you need. The most important thing to consider when choosing a model is its strengths and weaknesses: simplicity and complexity of transportation and installation, work comfort, and performance. It is worth mentioning that reliable and large manufacturing companies have long been in the market and have proved their strength. This will prevent various problems from occurring during factory installation and production setup.

A concrete plant also known as a batch plant or batching plant or a concrete batching plant, is equipment that combines various ingredients to form concrete include water, air, admixtures, sand, aggregate (rocks, gravel, etc.), fly ash, silica fume, slag, and cement.

Batching of concrete could be achieved by either weight batching or volume batching.

Here we will learn about batching plant, types of batching plants & much more.

Introduction to batching plant:

A batching plant is a machine for the manufacture of concrete from its ingredients such as cement, crushed stone, sand, water, and admixture chemical.

Sometimes ingredients such as GGBS, fly ash or micro-silica are added to modify the characteristics of the final product.

The term batching plant comes from “batch” which means concrete is manufactured in measured bathes inside a concrete batching plant.

Objective of batching plant:

• Better quality concrete is produced.
• Elimination of storage space for basic materials on site.
• Ending the procurement/recruitment of plant and machinery.
• Wastage of basic materials is avoided.

Types of Concrete Batching Plant:

1.Transit Mix Plant / Dry Concrete Batching Plant:

The transit mix plant makes use of manual or digital scales to aggregate and weight the cement.

Water can also be weighed or measured separately, after weighing the fabric is poured into a transit mixer, which is transported to the location.

All materials are blended during transportation to the construction site.

Water is added either to the location or throughout transportation, relying on the situation of the plant or site.

2.Central Mix Plant / Wet Concrete Batching Plant:

Central mix requires all the ingredients together with water, the materials are mixed in a mixer situated at a central location within the plant.

After the mixing process, the concrete is poured into the shifting truck which delivers to the location.

The truck should transfer quickly so that the concrete does not freeze.

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3.Stationary Concrete Batching Plant:

Stable concrete batching plants are steady and situated in a long way from the construction site.

Concrete is transported to the construction site using a truck; steady concrete batching plants are simple to set up, they are bigger in dimension than cellular concrete batching plants.

They are excessive effective and produce high-quality concrete & care must be taken that the truck reaches the location on the desired time.

Otherwise, the concrete will start to freeze, due to this fact the inferior concrete can be distributed.

Stationary concrete batching plants are generally used for industrial projects with large span and enormous demand for concrete.

4.Mobile Concrete Batching Plant:

Sometimes the stationary concrete batching plant is situated at distance that the price of transporting the concrete will increase, therefore becomes more economical.

In such circumstances, mobile concrete batching plants are extra popular with physical storage, weighing, mixing and discharging models.

After setting up the plant, the contractor can modify concrete manufacturing according to the job requirement.

After the construction is over, this plant is moved to a different site..

By using mobile concrete within the stationary plants, delay in transport of vans could be avoided, however, this batching plant has low effectiveness and capability.

If the material is not weighed correctly, the concrete won’t obtain the specified strength and the durability of the structure decreases.

For small scale projects, manual batching could be achieved.

Advantages of batching plants:

1. A centralized concrete batching plant can serve a large space.
2. The plants are situated in areas for industrial use and supply trucks can serve residential districts or inside cities.
3. Better quality concrete is produced.
4. Elimination of storage space for basic materials on site.
5. Elimination of hiring of plant and machinery.
6. The wastage of basic materials is avoided.
7. Workers associated with the production of concrete are eliminated.
8. The time required is greatly reduced.
9. Noise and dust pollution on the site is reduced.

Disadvantages of batching plants:

1. Materials from central plant and mixing begins at that plant, so the travel time is crucial over long distances.
2. The access road and site access must be not able to carry a greater load of ready-mix trucks.
3. It has limited-time between mixing and curing of the concrete is 210 minutes of batching.

Batching Plant Process Flow Chart:

Application of Batching Plants:

In Ready Mix:

A concrete plant also known as ready mix concrete plant is usually located inside the city and concrete is transported to the site by a concrete truck mixer.

Ready-mixed concrete plants are required for the durability, reliability, safety and environmental protection of concrete plant systems.

In Precast Applications:

Precast concrete is a concrete product that is processed in a homogeneous process in the manufacturing unit.

With cast-in-place concrete, precast concrete can be produced in batches and cured.

Precast concrete batching plants have a safe construction environment, low prices, and high-quality materials.

It is also used in transportation, construction, water conservation and various fields.

Conclusion:

The batching plant will produce a very limited amount of waste and materials.

A concrete recycling machine will be installed on-site to recycle concrete waste to reduce material consumption and waste generation.

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