May. 26, 2025
Part dimensions to be gaged should be cleaned and burr free to prevent gaging interference. Grit and part chips which become lodged in thread gages will create scratches and wear on the flanks of threads and on the outside and inside diameters of cylindrical plain gages. Various materials such as aluminum and castings are extremely abrasive and will tend to wear out gages more quickly than other types of materials. Finer pitch and smaller diameter thread gages tend to wear quicker than larger and coarser pitch gages and have less gage tolerance as well. Regarding thread gages, it only takes a small amount of wear to have a significant effect on the pitch diameter. The wear on each flank angle is multiplied by almost 4 times to determine the total impact of wear on the pitch diameter. 50 microinches or 1 micron of wear per thread flank will impact the measured size by .” which can be the total tolerance of many thread gages.
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Selecting higher precision gagemaker tolerances for cylindrical plug and ring gages will consume less product tolerance and will allow the acceptance of slightly more product but with less gage wear life and greater expense. Thread Check’s engineering staff can make recommendations in selecting the correct gagemaker tolerances for a given application. The normal rule of practice requires that 10% of part tolerance be divided between the Go and the No Go gages. Applying this practice results in gage tolerance always being included in the part tolerance by up to 10%.This could result in the possibility that 10% of good parts may fail inspection but that no bad product would ever pass. Assuming that higher precision gagemaker tolerances are better, is not valid, and may create quality issues as these gages tend to wear quicker with the potential of becoming undersized and passing bad parts.
Gages should be turned or pushed slowly and gently into or onto the dimension being checked. Forcing gages will result in faulty gaging and the possibility of damaging both the part and gage. Spinning thread ring gages or thread plug gages onto or into parts will create greater friction and increased wear thus reducing the life of the gage.
Using hard chrome plated thread gages can extend the wear life by more than 100% over standard tool steel gages which can provide dramatic savings on replacement costs. Thread Check supplies all standard size thread plug gages in inches and metric up to 1 ½ or 39mm in diameter in hard chrome at no additional cost. Other options for coatings and alternate material for thread gages and cylindrical gages include tin coat, carbide, alternate steels and even ceramic. There are pros and cons to utilizing various coatings and materials in gage applications which should be discussed with your gage maker. For example, gages made of carbide and ceramic are extremely durable and have excellent wear properties, but can be extremely brittle and break and chip if not handled carefully.
A thin coating of gage lubricant will help reduce friction from gage to part.
Proper training of personnel involved in the use of gages will pay dividends on ensuring the gages are treated with care and last longer. Review the current inventory of gages and look for visual signs of nicks, dents and scratches on gage members and handles. Evidence of this may suggest the gages are not being handled properly.
The effects of thermal expansion should be taken into consideration on both the part and the gage.
The temperature of the part and the gage should be the same. 68° F is the ideal temperature at which both part and gage should be at when inspected because gages are calibrated at 68° F. This effectively eliminates any error due to thermal expansion.
Protecting gages from excessive heat, humidity, moisture and corrosive chemicals will extend the life of your gages. After use, gages should be cleaned and recoated with a thin-film rust preventative or dipped in an easy to peel oil-based waxed coating, and stored properly.
Gages should be periodically inspected and calibrated to assure accuracy. Go member gages tend to wear quicker with normal use. NOGO gages will wear on the ends that receive the greatest usage. Frequency of inspection and calibration should be dependent on such factors as the amount of usage, part and gage material, tolerance, and quality procedures.
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Thread Check Inc.
Precision Gage Solutions
900 Marconi Avenue
Ronkonkoma, New York U.S.A.
Toll Free
800 767 U.S.A. and Canada
631 231 Global
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800 767 U.S.A.
631 231 Global
In today’s fast-paced business environment, it is crucial to have reliable software that automates quality data collection and analysis, providing organizations with real-time information to make informed decisions. This is where Prolink Software comes in offering software solutions to automate the data collection and quality analysis tasks performed throughout any organization.
Prolink’s software solutions includes QC-CALC, a data collection software designed to be the easiest to implement ERS, which offers advanced reporting and analysis tools. QC-Mobile is a web-based application that delivers live data plots, reports, and statistics to the shop floor through a browser.
Prolink’s QC-Mobile offers dynamic filtering, allowing you to create ad-hoc filters on the fly without needing pre-created record filters. This handy feature is supported in the Part File tab’s Stat Summary and Live Data screens.
QC-Mobile has been designed to be responsive to screens of various sizes. It automatically accommodates PC monitor sizes, tablets, and mobile phones held upright in portrait mode or sideways in landscape mode. In addition to supporting all screen sizes, QC-Mobile supports various browsers, making it easy to use, no matter your device.
Kiosk mode is a valuable feature for any generic display PCs on the shop floor as it will automatically revert to a chosen page after a period of inactivity. As QC-Mobile gets close to redirecting to the kiosk page, a countdown timeout warning appears at the time of any page in QC-Mobile, warning the user that the page will revert.
Impersonation codes allow management to access quality data without even knowing the name of the product in use. Scanning the QR code is all that’s needed. This furthers Prolink’s long-term goal of bringing relevant information to more people in the organization without needing training or software installation.
Prolink Software is committed to providing excellent customer support and training. They offer product demos to give an overall view of each product and Q&A sessions for more experienced users with specific questions about the software. These sessions are not intended to be training sessions but should be used to get exact answers for how to do something within the software.
Prolink Software offers exceptional software solutions for quality data collection and analysis. Their products are designed to fit in with your existing software, making it easy to integrate into your organization. Their dynamic filtering, browser and screen compatibility, kiosk mode, and impersonation codes are unique features that differentiate them from competitors.
If you’re looking for reliable software to automate quality data collection and analysis, look no further than Prolink Software. Contact Pride Gage today to learn more about how their solutions can benefit your organization.
In the industrial realm of manufacturing and precision measurement, traditional distributor-customer relationships are evolving due to changing industry dynamics and shifting customer expectations. Companies like Pride Gage are at the forefront of this transformation, revolutionizing their engagement strategies. Through pioneering direct customer support, Pride Gage is setting new standards for personalized assistance and seamless communication. In this blog, we’ll explore the limitations of the distributor-centric model, delve into the challenges it poses, and highlight how Pride Gage is reshaping the landscape with its commitment to direct relationships with customers.
Historically, manufacturers have relied on intermediaries to distribute their products to end-users. While distributors play a pivotal role in extending market reach, this model often results in detachment between manufacturers and end customers. Communication flows through distributors, potentially causing a disconnect in understanding the precise needs of customers.
Lack of Direct Customer Communication: A significant pitfall of the distributor-centric model is the minimal direct interaction between manufacturers and customers. Valuable insights into customer preferences, pain points, and emerging requirements risk being lost in translation.
Challenges in Providing Personalized Assistance therefore When customers encounter issues or seek tailored solutions, distributors might lack the comprehensive knowledge required for effective resolution. This can lead to generic recommendations that don’t optimize the customer experience.
Eliminating Intermediary Barriers: Recognizing these limitations, Pride Gage embarked on a mission to bridge the gap between their products and end-users. By bypassing the frustation, the company ensures that customers receive accurate, timely, and pertinent information directly from the source.
Establishing Direct Customer Relationships: Empowered by a team of experts, Pride Gage engages customers in direct conversations. This proactive approach enables them to gain a deep understanding of each customer’s unique challenges and requirements.
Tailored Recommendations and Solutions: Pride Gage’s direct customer support empowers them to offer personalized recommendations and solutions. By understanding the intricacies of a customer’s operations, they can suggest products and strategies that perfectly align with their goals.
Efficient Troubleshooting and Assistance when technical issues or operational challenges arise, direct communication with Pride Gage’s experts ensures swift and effective troubleshooting. Thus,minimizes downtime and optimizes overall operational efficiency.
In an era prioritizing efficiency and customization, Pride Gage distinguishes itself with its commitment to direct customer support. By circumventing traditional distribution channels, the company has elevated its ability to serve customers precisely. Through personalized assistance, streamlined issue resolution, and a comprehensive grasp of customer needs. Pride Gage redefines how manufacturers engage with their clients. As industries evolve, their innovative approach paves the way for a future where direct customer support takes center stage.
Plug gages are specialized tools that play a pivotal role in ensuring the accuracy of hole diameters in manufactured parts. Industries such as automotive, aerospace, and electronics rely on plug gages to make sure parts adhere to stringent tolerances. Plug gages come in various shapes and sizes and are tailored for specific applications. This results in high-quality output and streamlines production processes.
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Choosing the correct plug gauge can be intimidating due to the many options and specifications. Key factors that affect the selection include:
Types of plug gages include smooth and threaded, each designed for applications. Understanding these differences is essential but can only be daunting with adequate knowledge.
Plug gages are available in various types, such as go/no-go, progressive, and master gages. They are also made from different materials, including steel, carbide, and ceramic. The selection depends on size, shape, and specific application requirements. For example, steel gages are durable and cost-effective for general use, while carbide gages are more wear-resistant, suitable for high-volume applications.
To select the perfect plug gauge, it’s essential to comprehend the application’s requirements. The measured part’s size, precision level, and material are crucial considerations. Additionally, environmental conditions and frequency of use can influence the choice of plug gauge.
Pride Gage excels in plug gage selection with its comprehensive expertise and vast knowledge. Having amassed years of experience, Pride Gage has cultivated a deep understanding of plug gages and their applications, empowering them to accurately evaluate customer requirements and suggest the best options.
FAQs:
What are plug gages used for?
What materials are plug gages made from?
How does Pride Gage assist in selecting the correct plug gauge?
What are the types of plug gages?
Plug gages are essential tools in the realm of precision measurement. Selecting the correct plug gauge ensures that parts are accurately manufactured. The selection process can be complex, with various options and specifications. With its exceptional expertise, Pride Gage stands as a valuable ally in guiding you to make informed decisions in plug gage selection. Trust in Pride Gage to provide special plug gages to ensure your manufacturing processes are efficient and produce high-quality products
Plug gages are specialized tools that play a pivotal role in ensuring the accuracy of hole diameters in manufactured parts. Industries such as automotive, aerospace, and electronics rely on plug gages to make sure parts adhere to stringent tolerances. Plug gages come in various shapes and sizes and are tailored for specific applications. This results in high-quality output and streamlines production processes.
Finding the Perfect Plug Gage
Choosing the correct plug gauge can be intimidating due to the many options and specifications. Key factors that affect the selection include:
Types of plug gages include smooth and threaded, each designed for applications. Understanding these differences is essential but can only be daunting with adequate knowledge.
Plug gages are available in various types, such as go/no-go, progressive, and master gages. They are also made from different materials, including steel, carbide, and ceramic. The selection depends on size, shape, and specific application requirements. For example, steel gages are durable and cost-effective for general use, while carbide gages are more wear-resistant, suitable for high-volume applications.
To select the perfect plug gauge, it’s essential to comprehend the application’s requirements. The measured part’s size, precision level, and material are crucial considerations. Additionally, environmental conditions and frequency of use can influence the choice of plug gauge.
Pride Gage excels in plug gage selection with its comprehensive expertise and vast knowledge. Having amassed years of experience, Pride Gage has cultivated a deep understanding of plug gages and their applications, empowering them to accurately evaluate customer requirements and suggest the best options.
FAQs:
What are plug gages used for?
What materials are plug gages made from?
How does Pride Gage assist in selecting the correct plug gauge?
What are the types of plug gages?
Plug gages are essential tools in the realm of precision measurement. Selecting the correct plug gauge ensures that parts are accurately manufactured. The selection process can be complex, with various options and specifications. With its exceptional expertise, Pride Gage stands as a valuable ally in guiding you to make informed decisions in plug gage selection. Trust in Pride Gage to provide special plug gages to ensure your manufacturing processes are efficient and produce high-quality products.
In the world of manufacturing and engineering, accuracy is paramount. The quality of the products we use daily, the safety of the structures we inhabit, and the reliability of the machines we operate all hinge on precise measurements. This is where companies like Pride Gage come into play, offering a wide range of measurement solutions to ensure the highest level of accuracy.
Accurate measurement solutions are the backbone of quality control in manufacturing processes. They ensure that products meet specified standards, reducing the risk of defects that could lead to product recalls or safety issues. Furthermore, they help in maintaining consistency in production, which is crucial for upholding a brand’s reputation for quality.
Selecting the right measurement solutions can be a daunting task. There are so many choices out there, each with different features. Without someone to guide you, it’s easy to feel lost and pick something that doesn’t really work for you.
Many manufacturers offer a wide range of products but fall short when it comes to providing assistance in choosing the right one. This lack of support can lead to costly mistakes, such as purchasing an overly complex system for simple tasks or a system that lacks the necessary precision for more intricate measurements.
Another challenge is dealing with restocking fees and return policies. If a product doesn’t meet your needs, returning it can be a hassle and often comes with additional costs. This makes the decision-making process even more critical.
Pride Gage stands out in the industry by offering expert guidance in product selection. Their team is really focused on getting to know what you need and how much you can spend. Then, they help you find the perfect tool.
Choosing the right measurement solution comes with numerous benefits. It increases accuracy and precision, ensuring that your measurements are reliable and trustworthy. It also helps in avoiding unnecessary costs and returns, saving you time and money in the long run.
It’s super important to pick the right tools for measuring items. We can’t stress this enough. It’s a crucial step in ensuring quality control and consistency in manufacturing processes. With the expert guidance provided by Pride Gage, you can navigate the complex world of measurement solutions with ease and confidence.
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