Metal Filter Disc Manufacturer In China - ZD Filtration

weave pattern, layer structure and alloy can all be customized. Weaving type can provide plain, twill or plain and twill Dutch, sintered filter. We also supply welded multilayer filter for rubber industry, plastic industry, petroleum industry and grain sieve.

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Wire mesh filter discs can be moulded and formed without compromising mesh integrity. This enables it to provide ideal filtration for various industries. One of the most significant advantages of wire mesh filter discs over most filter media in use today is their ability to provide adequate flow rates. This is achievable because the wire diameter and mesh can be tailored to your requirements to perfectly match the contaminants you are filtering, enabling wire mesh filter discs to provide you with a larger filtration area.

The materials we use help create a wire mesh filter discs that can withstand a variety of impurities, pressure changes and extreme temperatures without compromising filter accuracy. Among them, stainless steel material is the most popular. Stainless steel is a very flexible material, allowing the filter to adapt to your filtration system and retain its shape after multiple uses.

The machines used to construct the weaving process of the mesh filter are closely monitored, so the pore size of the filter is precise and uniform throughout the filter. These precise pores ensure that the final product, whether filter substance or filter cake, is consistent and meets industry standards. Wire mesh filter discs are mainly used in absorption, evaporation and filtration processes in the mining, chemical, food and pharmaceutical industries, as well as in the petroleum, chemical, pharmaceutical, machinery, marine and automotive industries.

Sintered filter discs are designed and manufactured to provide filtration protection in liquid and gas flow systems. It helps to screen or separate substances.

You can remove impurities or contaminants from solids or liquids. The sintering keeps the uniformity of the original weaving, and fixes the aperture, shape and micron level of the mesh. Sintered filter discs have different shapes, materials, weaving processes, filtering accuracy and edge materials.

 The sintered filter element has excellent heat resistance, corrosion resistance, acid resistance, alkali resistance and wear resistance. It has high rigidity, good stability and long service life. Our company has a variety of sintered element filter disc levels for you to choose from. It has high filtering accuracy for any application. Single filter disc is widely used in filtration system because it has high function in separating fine particles.

Due to the effective use of materials and technology, these filter discs are very strong and easy to install. We can provide customized services. In addition, it has good pollutant capacity, easy to clean and reuse, reduces downtime, and has a long service life.

It can be used in metallurgical industry, petrochemical industry, food and beverage industry, plastic industry, aviation industry, pharmaceutical industry, environmental field and automobile industry. Singered filter discs can be single-layer or multi-layer.

 According to the number of layers, it has high strength and stiffness. In various industrial applications, sintered filter discs can be processed into different shapes, such as round, round, square, oval or fan. According to customer requirements, an outer ring can be added to a single filter. Sintered filter disc is widely used in many industries, playing the role of gas-liquid separation, oil and fuel oil filtration.

We use die-cutting technology to produce large quantities of leaf filters and individual filters, and our laser systems specialize in the production of wire mesh. In general, all meshes can be used to make blisk filters, from the finest twill dutch weave to highly rigid square meshes.

The number of layers and meshes of the network depends on different usage conditions and purposes. It is designed and manufactured to provide filtration protection for liquid and gas flow systems. These cost-effective mesh filter discs greatly increase the filter area.

The leaf disc filter is made into a single-layer or multi-layer disc through a special process. In the case of multi-layer discs, the individual layers can be bonded to each other using a sheet metal frame or spot welding. Cleaning the leaf filter is an important step. Leaf disc filters are made from degreased and cleaned screens. In the case of frame or spot-welded leaf filters, all contamination is removed in the final cleaning stage.

Leaf disc and solid sheet filters are designed for critical hot melt polymer filtration applications such as PET packaging film, PEEK chips and film manufacturing. Their purpose is to achieve better gel control by providing smoother flow, thereby increasing gel retention on the filter.Leaf disc filters offer the latest design features to ensure low pressure drop for extended operating life. Rugged construction allows for multiple cleaning cycles, reducing overall life-cycle costs.

It is widely used in sewage treatment, chemical industry, pharmacy, metallurgy, air conditioning components, water treatment, filtration of corrosive gases and liquids, automobiles and other industries.

The pleated filter disc is a compact, lightweight element that provides reliable, economical filtration protection in various critical areas of the system to remove contaminants that could clog or damage control components. Pleated filter disc is mainly made of stainless steel wire mesh or other alloy mesh, forming a solid single-layer or multi-layer structure. You can also customize pleated filter discs of various diameters and types to suit your application needs.

Precision filtration equipment, restrictors, filters, fuel filters and other products are manufactured according to the needs of the process and designed for the highest level of efficiency. Teflon rings combine innovative engineering with superior materials to create products that adapt to process needs and deliver the highest levels of performance. The Teflon ring conforms to the disc flange under pressure, creating a positive microscopic seal. This makes it easy to install, allows the project to meet the needs of many different applications, and provides a tight seal to the filter pan.

The pleated filter disc has the characteristics of large filtration area and good hardness, and the pleated extruder screen can be used in the extruder and filtration industry for a long time. The purity of the material is guaranteed even at high temperatures or pressures. Pleated filter discs are manufactured to meet the needs of aerospace, commercial and industrial applications. The pleated filter is mainly used for filtering the melt in the production of plastic particles, high-molecular polymers, long fibers, short fibers and films, as well as medicines, hydraulic oil, water treatment, hot air, etc.

Our powerful mechanical equipment enables us to provide small and large quantities of products at low prices. We can provide disc filters of various alloys and diameters, which can be processed into round, oval, round, hat, waist and other shapes.

Porous filter discs can be customized for various applications and specifications. It provides a series of high-quality woven wire cloth products and sintered metal porous metal laminates. The CD can be packaged in various metal and nonmetal hardware options, giving you a complete assembly. Variables such as diameter, thickness, alloy and medium grade can be changed to meet various filtration, flow rate and chemical compatibility challenges of your product or process. We are committed to determining the best material solutions for metal porous filter discs in various industries.

Porous filter discs are made of single-layer or multi-layer metal mesh. The number of layers and mesh of metal mesh is determined by different conditions and purposes. High concentricity, high withstand voltage, no burr and long service life. Porous filter discs are designed and manufactured to provide filtration protection in liquid and gas flow systems. These cost-effective mesh filter discs greatly increase the filtering area.

Porous filter discs helps to screen or separate one substance from another, and remove unwanted impurities and pollutants from solid or liquid. It is cut from the metal mesh coil, welded, sintered or stamped into multiple layers. Widely used in precision filtration in petroleum, chemical, pharmaceutical and other industries.

Porous filter discs reasonably matches the pore diameter, permeability and strength characteristics of the designed materials to meet the needs of different industries. Widely used in sewage treatment, chemical industry, pharmacy, metallurgy, air conditioning components, filtration of corrosive gases and liquids, automobiles and other industries.

Metal filter discs are designed and manufactured to provide filtration protection in liquid and gas flow systems. These cost-effective mesh filter discs significantly increase the filter area.

Metal filter discs help to screen or separate one substance from another, removing unwanted impurities and contaminants from solids or liquids. Metal filter discs are cut from wire mesh rolls and welded, sintered or stamped into multiple layers. It is idely used in precision filtration in petroleum, chemical, pharmaceutical and other industries.

Metal filter discs are available in various alloys and diameters of wire mesh filter discs, which can be processed into various forms such as round, cylindrical, conical and corrugated. Metal filter discs can be used as inline filters, internal pipes, tubes and various other filtration applications.

Metal filter discs come in a variety of diameters and can be cut to sizeable sizes using other cutting methods. We can provide wire mesh filter discs in various weaving methods, including plain weave, twill weave and dutch weave, which can effectively separate and sort solid particles. It can also be used for filtration of fluids and vacuums, and pressure filtration of gases and liquids.

In the manufacturing process, high-quality stainless steel wire is first selected. Secondly, the stainless steel wire is woven or punched. Then, according to the special requirements of customers, we will choose different materials for packaging.

Stainless steel filter tray helps to screen or separate one substance from another, and remove unwanted impurities and pollutants from solid or liquid. Stainless steel disc filter is cut from stainless steel mesh and welded, sintered or stamped into multiple layers. It is suitable for precise filtration in petroleum, chemical and pharmaceutical industries.

Stainless steel disc filter has high concentricity, high pressure resistance, no burr and long service life. It not only overcomes the disadvantages of ordinary wire mesh, such as low strength, poor rigidity and unstable mesh shape, but also can reasonably match and design the aperture, permeability and strength characteristics of materials to meet the needs of different industries. Stainless steel filter discs are widely used in air conditioning components, corrosive gas and liquid filtration, sewage treatment, chemical industry, pharmacy, metallurgy, automobile and other industries.

brass mesh has better wear resistance, corrosion resistance and lower conductivity. Our brass mesh filter disc adopts advanced technology, which can filter impurities and interference. The mesh is uniform, wear-resistant, corrosion-resistant, ductile and durable.

Brass mesh filter disc can make the air flow fully, prevent harmful dust from entering, and protect your respiratory tract from harmful substances and burning ashes. It has better economic benefits. Brass wire mesh is soft and flexible. You can cut it into different shapes or sizes according to different uses. Our company can produce brass mesh filter disc with various shapes, structures, particle sizes and pore diameters according to user requirements.

Brass mesh filter disc is a component of a filter device, which has the characteristics of high temperature resistance, pressure resistance, permeability stability, etc. Strict process makes the pores and distribution of brass mesh filter disc uniform. Brass mesh filter disc can provide excellent air permeability and high porosity. It is suitable for gas filtration in air conditioners, liquid filtration in oil fields, electromagnetic wave shielding in machine rooms and anti-static in construction sites.

Brass mesh filter disc is widely used to screen various particles, powders, porcelain clay and glass, ceramic printing, and filter liquids and gases.

The standard structure five layer sintered mesh is a filter material made of five layers of stainless steel wire mesh through superposition and vacuum sintering. It is generally divided into four parts: protective layer, filter layer, separation layer and support layer. It has uniform and stable filtering accuracy and high strength and rigidity, and is suitable for occasions with high requirements for compressive strength and uniform filtering particle size.

The standard structure five layer sintered mesh is easy to form, process and weld, and can be made into various forms of filter elements such as round and cylindrical.

Main characteristics

The main characteristics of the standard structure five layer sintered mesh include:

1. High strength and good rigidity

It has high mechanical strength and compressive strength, good processing, welding and assembly performance, and is easy to use;

2. Uniform and stable accuracy

It can achieve uniform and consistent filtering performance for all filtering accuracies, and the mesh does not change during use;

3. Wide range of use environments

It can be used for filtering in temperature environments from -200℃ to 600℃ and acid-base environments;

4. Excellent cleanability

It has good backflow cleaning effect, can be used repeatedly, and has a long service life.

Parameters

Model number

Nominal precision (μm)

Absolute precision (μm)

Gases permeability (L/min · dm2 · kPa)

Bubbling pressure (pa)

ADBSW1

1

6-7

180

-

ADBSW2

2

8-9

240

-

ADBSW5

5

11-13

260

-

ADBSW10

10

16-18

310

-

ADBSW15

15

24-26

350

-

ADBSW20

20

28-32

450

-

ADBSW25

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25

34-36

620

-

ADBSW30

30

40-45

690

-

ADBSW40

40

50-55

720

-

ADBSW50

50

71-80

850

900-

ADBSW70

70

89-95

900

700-

ADBSW100

100

110-120

650-

ADBSW150

150

180-200

550-800

ADBSW200

200

260-280

450-600

Application

The standard structure five layer sintered mesh has the characteristics of strong corrosion resistance, good permeability, high strength, easy cleaning and backwashing, precise filtering accuracy, hygienic and clean filter material, and no shedding of the wire mesh. The main application areas include:

1. Chemical industry: used to filter chemical liquids and gases, such as polymer melts, high-temperature corrosive liquids, etc.

2. Petrochemical industry: used to filter various high-temperature and corrosive liquids, etc.

3. Pharmaceutical industry: used to filter materials in the pharmaceutical process.

4. Food and beverage industry: used to filter impurities in food and beverages.

5. Water treatment industry: used for sewage treatment, seawater desalination, etc.

6. Chemical fiber industry: used to filter impurities in chemical fiber products.

7. High-temperature air filtration: can be used for filtering high-temperature air.

How to judge the quality of fivelayer sintered mesh

The quality of the standard structure five layer sintered mesh can be judged from the following aspects:

- Material

High-quality standard five layer sintered mesh usually uses high-quality stainless steel material with good corrosion resistance and wear resistance.

- Structure

A good sintered mesh has a uniform structure, consistent mesh size, and no obvious defects or damage.

- Air permeability

The quality of the sintered mesh can be judged by testing its air permeability. Sintered mesh with good air permeability can ensure the normal passage of fluid and effectively filter impurities.

- Accuracy

The filtration accuracy of the standard structure five layer sintered mesh should meet the requirements and can effectively filter out the target particles.

- Strength

A good quality sintered mesh should have high strength and pressure resistance, and is not easy to deform or damage during use.

- Cleanliness

A high-quality sintered mesh should be easy to clean, not easy to clog, and can maintain good filtration performance for a long time.

- Appearance

Check the appearance of the sintered mesh, the surface should be smooth and flat, without obvious scratches or flaws.

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated

The company is the world’s best Metal filter Mesh Factory in China supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.