Jan. 13, 2025
Many companies are facing the challenges of rising energy costs, environmental regulations, and the need for seamless processes to stay competitive. The pressure to balance operational efficiency and high performance is ever-present and investing in high-performance equipment can seem like an additional financial burden, however smart investment decisions help businesses meet these demands by enhancing efficiency without compromising performance.
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Air compressors are an essential piece of infrastructure in many commercial and industrial settings. They are required to do a mountain of work and out live most other industrial equipment. High-performance air compressors such as the Pilot ALTA-TEC Industrial 110-315, embody the technological advancements that modern enterprises need. Its Two Stage Ultimate Efficiency design ensures the compressor operates at maximum efficiency, while variable speed control through an inverter allows dynamic adjustments based on real-time requirements. This eliminates unnecessary energy consumption and extends the lifespan of the machinery, both of which are crucial in reducing operating costs and increasing reliability.
For industries relying on compressed air systems, efficiency doesn't just save energy'it improves overall productivity. The ALTA-TEC's permanent magnet motors (IE4 Super Premium Efficiency) and direct drive transmission contribute to quieter, more reliable operation, minimising downtime and reducing the need for frequent maintenance. This shift towards higher efficiency means businesses can continue to deliver top-tier performance without unnecessary overhead.
Sustainability is no longer a choice for modern enterprises'it's necessary. The ALTA-TEC compressor offers significant energy savings, making it an eco-friendly option for businesses seeking to reduce their carbon footprint. Compared to single-stage compressors, ALTA-TEC's two-stage system can achieve energy savings of up to 20%. This reduction in energy usage cuts operational costs and aligns with global efforts to lower CO2 emissions.
For industries running equipment for extended hours'up to 6,000 hours per year'the cost savings from energy efficiency alone make high-performance machines like the ALTA-TEC a sound investment. The soft-start feature of the inverter reduces current surges, further conserving energy during each start-up and ensuring minimal wear on the motor. These features make the ALTA-TEC series a perfect blend of performance, sustainability, and operational cost-effectiveness.
One of the major innovations of the ALTA-TEC series is its remote monitoring capability. Equipped with the Service Management System (SMS 2.0) and Login electronic controllers, operators can monitor, manage, and maintain their equipment remotely via smartphone, tablet, or PC. This level of connectivity is invaluable in a demanding commercial or industrial setting. Faults can be detected instantly, with automatic alerts sent to operators, ensuring issues are resolved before they affect the larger system.
With the ability to monitor vital data like working pressure, oil temperature, and fan status in real time, enterprises can implement proactive maintenance strategies. This minimises unexpected breakdowns, leading to lower repair costs and fewer production delays. By leveraging advanced diagnostic capabilities, businesses can ensure their equipment is always operating at optimal levels.
The evolution of high-performance equipment, like the ALTA-TEC series, reflects the need for industries to invest in long-term efficiency. These compressors deliver substantial returns on investment within just two years of installation. The robust design, featuring direct-coupled transmission, ensures that companies can rely on the equipment for years without requiring frequent overhauls or replacements.
High-performance equipment like the Pilot ALTA-TEC Industrial series enables businesses to stay ahead in a competitive market. By focusing on advanced technologies, the ALTA-TEC air compressor perfectly balances performance and efficiency, allowing companies to achieve their goals while reducing costs and environmental impact.
From the initial consultation to the finished installation, our team is on hand to attend to every detail. You deal with the same person from start to completion, and our account managers and sales team are some of the most experienced and trusted in the industry.
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Air compressors produce compressed air and have a wide variety of industrial uses, including as power sources in factories. Hitachi first began manufacturing air compressors in , and since then its air compressors have evolved with the passing decades to meet various needs. In recent years, Hitachi has been working in particular on energy saving and high efficiency. Hitachi oil-free scroll compressors, which produce clean compressed air that does not contain oil, are also equipped with an inverter, which reduces power consumption. Furthermore, the new Hitachi screw compressor series is equipped with an 'air use point pressure prediction control' function that saves energy by reducing waste pressure. This control technology is installed standard in the 22- to 100-kW models of the Hitachi oil-flooded rotary screw compressor series and in the 15- to 120-kW models of the Hitachi oil-free rotary screw compressor series. Moving forward into the future, Hitachi will contribute to reducing CO2 emissions and preventing global warming while responding rapidly to customer needs through the manufacture, sale, and servicing of air compressors.
Hitachi Industrial Equipment Systems Co., Ltd. developed and began selling 3.7/5.5-kW inverter-controlled oil-free scroll compressors in , and also began selling an oil-free scroll compressor directly driven by an amorphous motor in March (see Figure 1). The features of these products are described below.
To increase the energy savings of air compressors, it is important (1) to perform operation that matches the level of air consumption (optimal volume), and (2) to avoid operation at a compression level higher than needed (optimal pressure). This product delivers both of the above items simultaneously by controlling the rotational speed of the compressor using an inverter. The energy-saving performance has also been improved by installing a motor equivalent to International Energy Efficiency Class 5 (IE5), which is being developed as the highest level of international efficiency standards.
This product can maintain a constant pressure even when the amount of air consumption by the user changes. This is accomplished by controlling the rotational speed of the motor through installation of an inverter, delivering a high energy-saving effect by not operating the compressor at a compression level higher than needed (see Figure 3).
Figure 2 ' Air Consumption Ratio versus Power Consumption Ratio This graph shows an example of the power consumption ratios of inverter-controlled compressors and unloader-type compressors. The ratio of power consumption per unit of air consumption increases as the amount of air consumption decreases in unloader-type compressors, but the ratio of power consumption to air consumption remains constant in inverter-controlled compressors.
Figure 3 ' Constant Pressure Control This graph shows differences in pressure fluctuation by different control methods. Constant pressure control can maintain a more optimal pressure compared with pressure switch control.
This product is equipped with a 'PQ* wide control' function that can change the upper limit of the compressor's rotational speed and increase the discharge air flow rate depending on the pressure used. A control pressure of 0.65 MPa results in an increase in discharge air flow rate of approximately 15% over that of previous models.
Furthermore, this single model covers the 0.8-MPa specifications and 1.0-MPa specifications that had been divided into separate models depending on the demand pressure in previous models (see Figure 4).
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