Decoiler Cum Straightener

Features of the Decoiler Cum Straightener

Advanced Leveling Precision:

The Decoiler Cum Straightener is equipped with high-performance leveling rollers, specifically designed to eliminate internal stresses in metal coils. This process ensures consistent flatness and stability of the material, which is crucial for high-precision manufacturing tasks. It effectively prepares materials for stamping, welding, or bending without causing deformation or misalignment issues.

Click here to get more.

Adaptable to Various Materials and Thicknesses:

Designed with robust flexibility, this machine is compatible with a wide range of materials, including steel, aluminum, and other alloys. Its adjustable roller settings allow operators to fine-tune the straightening process based on the material's thickness and properties, catering to diverse production needs.

Enhanced Surface Quality:

The straightening function effectively removes surface defects such as waves, kinks, or distortions. This ensures a smooth and uniform surface, which is particularly important in industries where both appearance and functionality are critical, such as automotive body panels and electronic enclosures.

Stable Performance at High Speeds:

The Decoiler Cum Straightener operates reliably even in high-speed environments, maintaining precision without compromising material integrity. This capability is essential for high-volume production lines where time efficiency and product quality are equally important.

Advantages of the Decoiler Cum Straightener

Reduced Waste and Defects:

By providing precise and uniform materials, the machine minimizes errors during downstream processing, reducing product rejections and optimizing resource utilization.

Extended Equipment Lifespan:

The stability and accuracy provided by the leveling system alleviate stress on stamping or cutting machines, extending their service life and lowering maintenance costs.

Simplified Workflow:

The integration of decoiling and straightening into a single system eliminates the need for multiple machines, streamlining operations and saving valuable production floor space.

2 In 1 stainless steel coil Reel leveler decoiler cum straightener machine with NC servo feeder machine for press machine line



Decoiler straightener machine is in the short space design were designed to meet the needs of customers with limit space. It's smart and easy to move and install it.

Decoiler Straightener Assembly Together 2 in 1,It could effectively save the Installation space,reduce precision material transition segment in the process of straightening,then could maximize develop of the machine performance.

Decoiler and straightener have working capacity between 200 to 600 mm roll width, 0.3 mm to 3.2 mm thickness with loading 500 kg to kg coil sheet which is equipped with manual expansion.

It has 7 pieces of straightening rollers,4 on the top and 3 at the bottom,the surface of the rollers have been treated thickened hard chrom and precise polishing,whose hardness can reach to HRC60°±2.
 

The motor control cabinet of the material Combined Decoiler Straightener are relatively independent,also they use their own frequency converter,that means it could take more effectively protecting the machine to make sure there will not distorted when it subjected to other external forces.
The drive system of the straightening machine are universal joint and gear transmission,that could effectively avoid the material's damage from passive wheel rotation.

The straightening wheel have dial indicator,it could found the leveling points quickly. It strengthen roll stiffness according with straightening back pressure wheel,then make the straightening effect better.

The best selling combination, Combined Decoiler straightener Machine is most popular for the European and American countries because of their high quality, space saving and easily installation.

Decoiler Straightener Machine integrated with decoiler and straightener, space saving design, widely used in metal stamping Press Feeding line.

With high precision working performance and convenient operating system, Decoiler Straightener 2 in 1 machine is the best choice for precise metal components/parts.

The service life of the machine will be longer with adding the lubrication system.OEM accepted,could change the rack load,correction parameters and also could according to the need to make power or unpowered pressure arm hydraulic expansion,etc.
 

Decoiler Straightener Machine Advantages:

1. Save workshop`s space

2. With pneumatic pressure on straightener roller and worm gear adjusting, it can achieve presicion straightening performance for many different kinds of material.

3. Automatically adjust feeding time according to output speed. Leveler inclines appropriately to reduce feeding loop distance.

4. Constructed with highly rigid structure and designed with a powerful motorized decoiler

5. Manual or hydraulic Decoiler Machine can be selected for inner diameter adjustment,There is wide selection to choose from depending on width and weight of coil.
 

Features of the decoiler straightener machine:

1. Suitable for all kinds of metal sheet decoiling straightening, well compatible with other feeder for metal stamping line, roll forming line and shearing machine.

2. Pneumatic rod (cylinder) pressing and eccentric turbine worm adjusting way used to guarantee high precision during coil sheet straightening.

3. With photoelectric sensor

4. With standard line speed 20m/min

5. Remote control handle
 

Specification
 

Model

GL-200

GL-300

GL-400

GL-500

GL-600

Max coil width

200mm

300mm

400mm

500mm

600mm

Coil thickness

0.3-3.2mm

Coil inner diameter

460-520mm

Coil outer diameter

mm

Loading capacity

800kg

kg

kg

kg

kg

Expansion style

Manual Expansion

Straightener roller

Ø48mm*7pcs

Uncoiler Motor

without

Straightener Motor

1HP

If you want to learn more, please visit our website Lihao Machine.

1HP

2HP

2HP

2HP

Roller pressing way

Pneumatic rod

Roller adsjuting way

Eccentric turbine worm adjusting

Inverter

Delta,Taiwan

Feeding speed

16m/min

Pressing arm

Optional

 

Picture

 

Metal sheets stamping line configuration

Metal sheet stamping line is widely used to LED parts, automobile stamping, appliances manufacturing, computer and electronic componets, hardware and metal parts etc industry.

The configuration of NC Servo metal Punch Press Feeder Stamping line
Step-1: Decoiler Straightener machine, Loading coil and uncoilling coil and straigthening the Coil strips.
Step-2: NC Servo Roll Feeder machine, Feed coil strips to press machine.
Step-3: Power pres machine with the moulds,pressing to the end product

Customer's Application

Decoiler straightener amchine is testing in our factory and working in customer's factory

 

 

FAQ

 

1.

What's payment terms

?

SUNRUI MACHINE receives T/T payment and LC at sight when the amount over USD.00.

2. What's your coil equipment leading time?

For standard decoiler, straightener or feeders, the usually lead time is about 10-25 workdays, but we usually have machines in stock. Please contact with our sales if you need the coil handling equipment urgently.

For compact coil feed lines or whole metal stamping lines, it needs 30-70 workdays depends on different specifications and production plan in our factory.

3. What's warranty time of your machine?

Usually the warranty time is 12 months. Also the warranty time can be extend acorrding the specific requirements.

4. What after-sales service does SUNRUI provide?

For the standard decoiler straightener feeder machine, it's easy to install and debug it, most of our customers can do it by themselves; And what's more, our technical engineer can teach your operators how to install and operate it. SUNRUI machine on-site training will avoid operational problems that are easy to occur at the beginning of production. The training after sales service will create more value for your employees.

For the compact coil feed machine and complete metal stamping line, SUNRUI can arrange engineers to go overseas for the coil handling equipment installation. They guide the customer's operators on-site. Then the commissioning phase will smoothly enter into the mass production phase.

5. What's the package of your coil feeding machine?

For standard small decoiler, straightener, feeder which go LCL shipping, SUNRUI machine will use plastic films cover the equiment, and then fix it into a woodencase.

For the coil feed lines and complete line which go FCL shipping, SUNRUI machine will fix each part with ropes on the shipping container and then wrapped them with plastic films.

Here with some pictures for your reference.