10 Questions You Should to Know about Split Sets Underground Mining

Author: sufeifei

Jul. 28, 2025

Underground Mining System Question Pattern and Answer | PDF

  • 1. 1. (a)Define the nature of underground mining system? -1 (b)Discus the criteria of selecting mining method? -2 (c)What is caving system? -3 (d)Briefly discus about hoisting and it's types. -4 (e)Classify the ore deposit mineral system. -5 Answer to the question no : 1 a) The nature of underground mining system: 1. The most critical factors are ore & rock strength. 2. The presence of groundwater & the rock temperature gradient in the locality. 3. The social, economic, political & environment factors in underground mining are often quite different from surface mining b) The criteria of selecting mining method: The following are (1) Spatial characteristics of the deposit: *Size *Shape *Attitude *Depth (2) Geologic and hydrologic conditions: * Mineralogy *Chemical composition *Deposit structure (3) Geotechnical properties: *Elastic properties *Plastic behavior * State of stress *Rock mass rating (4) Economic considerations: *Reserves *Production rate *Mine life
  • 2. *productivity *Comparative mining and capital costs (5)Technological factors: *Recovery *Dilution *Flexibility of the method *Selectivity of the method (6)Environmental concerns: *Ground control to maintain integrity of opening *Subsidence or coving effect at the surface *Atmospheric control *Workforce *Comparative safety *Availability of suitable waste c) Caving system: We define caving methods as those associated with induced, controlled, massive caving of the ore body, the overlying rock, or both, concurrent with and essential to the conduct of mining. There are three current methods that are considered to be caving methods. 1. Longwall mining 2. Sublevel mining 3. Block caving d) Hoisting system It is with the hoisting system itself those components of the hoist plant located in then hoist room- that engineering design is mainly needed. Three key factors govern hoist selection : 1. Production rate or tonnage to be hoisted per unit of time 2. Depth of shaft 3. Number of levels to be accessed There are only two hoist types commonly used today: Drum and friction a drum hoist stores the rope not extended in the shaft on the face of the drum. A friction hoist passes the rope over the top of the drive wheel but does not store it. Here the types of hoisting
  • 3. 1. Single – drum, Unbalanced hoist: a single drum is the simplest type, with on rope and on conveyance 2. Single- drum, counterweighted hoist : when configured with two ropes, winding in opposite direction so that on conveyance ascends while the other descends, the conveyances balance each other and the power requirements decrease significantly 3. Double- drum hoist: The disadvantages of a single drum over under hoist are eliminated with a double drum configuration 4. Blair multi rope hoist: while traditional drum hoist can lift loads from very deep depths, the limitations is that is conveyance is held by only one rope. 5. Friction hoists: friction or koepe hoist make use of the fact that loads in balanced often generate sufficient rope pressure on the sheave to be driven by friction. 6. Performance characteristics: with their different principles, shapes and numbers and arrangements of ropes, the various hoisting systems exhibit quite different performance characteristics. e) Classification of ore deposit mining system: class Class description group Group description 11 Open stope system 1 Under hand system 2 Over hand system 3 Longwall systems 4 Room and pillar systems 5 Sublevel stopping systems 6 Room and level system 2 Shrinkage systems 1 System with blasting from shrinkage system 2 System with breaking from special workings 3 System with breaking by deep holes 3 Supported stope systems 1 System with reinforced stolls & square set 2 System with stope composite support 4 Cut & fill systems 1 Horizontal slicing systems with filling 2 Inclined slicing system with filling 3 Overhand system with filling 4 Long wall system with filling 5 Descending slicing system with filling 6 Systems with support & filling 5 Rock caving systems 1 Slicing & caving systems 2 Shield systems 3 Pillar system with roof caving 6 Ore & rock caving systems 1 Sublevel caving systems 2 Self level-shelf caving system 3 Level forced caving systems 7 combined system 1 Combined room open stope systems 2 Combined room shrinkage systems 3 Combined room stopping & filling systems
  • 4. 2. (a) What is crop caol? -1 (b) Classify supported mining method. -2 (c) Explain ramp with proper sketch. -3 (d) Define shrinkage system and classify the system. -4 (e) Draw and describe the multi-level acess design. 5 Answer to the question no : 2 a) Coal of inferior quality near the surface. The coal next to the roof in a seam. b) Supported underground mining methods:  Cut and fill stoping  Stull stoping  Square set stoping c) Ramp is a sloping surface joining two different levels, as at the entrance or between floors of a building. Spiral ramps: Spiral ramps allow vehicles to travel at moderate speeds without having to slow to round corners, as in the case of switchback ramps, and can access multiple levels reasonably well with short cross-cuts. They also provide a compact footprint when land parcel size on surface is a design constraint. They can however be harder on equipment and operators who must be subjected to continuous centripetal forces. Switchback ramps: Switchback ramps are ideal for accessing all levels and sublevels with minimal cross-cuts and should therefore be the primary choice for ore handling and service ramps, particularly when
  • 5. low development costs are a priority. They do however require vehicles to slow at each corner, which can substantially increase travel/ cycle times. Straight ramps: Straight ramps are rarely capable of accessing all the necessary levels of a mine and should therefore be reserved for surface production ramps. They allow vehicles to travel faster than other ramp types. Straight ramps will reach surface a substantial distance from the orebody and infrastructure placement should be planned accordingly. Consequently, larger land ownership requirements are also required. It should however be noted that in some cases these problems can be solved with a single well placed switchback. d) Shrinkage system: It is called vertical stoping method in which the ore is mined in horizontal slices from bottom to top and remains in the stope as temporary support to the walls and to provide a vertical platform for the miners. Stope width 3 to 100ft (1-30m), length 150 t 300ft (45-90m) and height from 200 to 300ft (60-90m). Classification of shrinkage stoping system: (i) Systems with blasting from shrinkage system (ii) Systems with breaking from special workings (iii) Systems with breaking by deep holes e) Drift: Drift is a more general mining term, meaning a near-horizontal passageway in a mine, following the bed (of coal, for instance) or vein of ore. A drift may or may not intersect the ground surface. A drift follows the vein, as distinguished from a crosscut that intersects it, or a level or gallery, which may do either. All horizontal or subhorizontal development openings made in a mine have the generic name of drift. These are simply tunnels made in the rock, with a size and shape depending on their use—for example, haulage, ventilation, or exploration. Fig: Drifting Ramp: A sloping surface joining two different levels, as at the entrance or between floors of a building.
  • 6. Fig: Ramp Conveyor belt: A conveyor belt is the carrying medium of a belt conveyor system. A belt conveyor system is one of many types of conveyor systems. A belt conveyor system consists of two or more pulleys with an endless loop of carrying medium—the conveyor belt—that rotates about them. One or both of the pulleys are powered, moving the belt and the material on the belt forward. The powered pulley is called the drive pulley while the unpowered pulley is called the idler pulley. There are two main industrial classes of belt conveyors; Those in general material handling such as those moving boxes along inside a factory and bulk material handling such as those used to transport large volumes of resources and agricultural materials, such as grain, salt, coal, ore, sand, overburden and more. Fig: Conveyor belt 3. (a)Define underground mining system. -1 (b) What is the function of underground mine pumping?? -2 (c)Illustrate an adit. -3 (d)Explain the cycle of operations of stope and pillar mines. -4 (e)Briefly describe the types of haulage system in underground mining. -5
  • 7. Answer to the question no: 3 a) Minerals or ore deposits are exploited from beneath the earth surface which technics are applied is called underground mining system. Underground mining systems are applied below the depth about >300m. b) Function of underground mine pumping-  Cooling the underground area  Discharge the contaminated water  Protect the mine from underground water  Protect the sump from over loaded of water  Maintain the pure water supply c) Main horizontal or near horizontal underground opening with single access to the surface for working or developing of mine. d) The stope and pillar method is the most widely used of all underground hard rock mining procedures. Stope and pillar mining is the unsupported method in which openings are driven horizontally regular or random pattern to from pillars for ground support. Nearly all stope and pillar mines use conventional mining practice, with the production cycle involving: Production cycle = drill + blast + load + haul
  • 8. The cycle of operations consists of the following: Drilling: Hydraulic or pneumatic drill jumbos are heavily favored; rotary drill rigs can be used in softer rocks. Blasting: Ammonium nitrate and fuel oil, gels,or emulsions; charging by hand or by pneumatic loader; firing by electric, nonelectric, or detonating fuse. Secondary blasting: Drill and blast; impact hammer; drop ball. Loading: A load-haul-dump device and front-end loader are very common; shovel, overhead mucker, and slusher occasionally used. Haulage: Truck, LHD, belt conveyor, shuttle car. e) In underground mining haulage is a horizontal transport system. Bulk materials in mining are transported by haulage system.  This can be described under two headings – track and trackless.  Track haulage includes rope and locomotive haulage, which runs on rail or track.  Trackless systems includes automobile (e.g. trucks), conveyors and transportation through pipes. In underground mines rails, trucks, shuttle cars, LHDS and conveyors are widely used. Haulage also perform in working zones are as follows-  Loading  Travelling loaded  Dumping  Traveling empty 4. (a)What is ramp -1 (b)Difference between haulage & hoisting in an underground mining. -2 (c)Discuss about the classification of underground mining. -3 (d)Illustrate the mining methods which are used in Boropukuria. -4 (e)Define shaft? Classify the shaft according to their activities & structure. Describe about the Shafts which are available in maddhapara. -5 Answer to the question no: 4 5. (a)What is blasting agent? -1 (b)Difference between rock caving system & ore and caving system. -2 (c)Which mining method is applied in Maddhapara hard rock mine and also describe. -3
  • 9. (d)Explain the typical variations of room and pillar mining. -4 (e)Briefly discuss about open stope systems and It's types. -5 Answer to the question no: 5 a) Blasting agent – Any material consisting of a mixture of a fuel and an oxidizer. Example: Ammonium Nitrate and fuel oil. b) Differences between rock caving system and ore & rock caving system – Rock caving systems are the 5th class of underground mining which have low labor productivity. On the other hand ore & rock caving systems are the 6th class of same mining system but the systems are highly productive. c) Room and pillar mining method is applied in Maddhapara hard rock mine. Room and pillar mining – Room and pillar mining system is the 4th group of open stope systems. It is consider as an unsupported method. It is very old method applied to horizontal or near horizontal deposits that have been adopted is refined over the years. These systems are used for horizontal and flat dipping ore bodies 2 to 30m thick with stable ore and overlying rock. Cycle of operation: Production cycle = Cutting + Drilling + Blasting + Loading + Hauling  Cutting: Cutting machine is used for coal mining. For noncoal mining cutting isn’t used.  Drilling: Hydraulic and pneumatic drill jumbo’s ore heavily favored rotary drill rigs can be used in softer rocks.  Blasting: Ammonium nitrate and fuel oil (ANFO) gels or emulsion charging by pneumatic loader, firing by electric, nonelectric or detonating fuse.  Loading: A laud-haul-dump device and front end loader are very common, shovel, slushier are used.  Hauling: Truck, LHD, belt conveyer, shuttle car used. d) Advantages, disadvantages and applications of room and pillar mining: Advantages: 1) Moderate high productivity. 2) Moderate mining cost. 3) Moderately high production rate. 4) Good recovery. 5) Low to moderate dilution (0 to 40%). 6) Suitable to mechanizations. Disadvantages: 1) Caving and subsidence occur with pillar recovery.
  • 10. 2) Poor recovery (40 to 60%) without pillar extraction. 3) Ground strength stress and support loads increase with depth. 4) Potential health and safety hazards. Applications: Room and pillar dominantly used in coal mining but finds some use in many other commodities. e) There are three typical variations of room and pillar mining such as i. Classic room and pillar mining. ii. Post room and pillar mining. iii. Step room and pillar mining. Classic room and pillar mining: Applies to flat deposits having moderate to thick beds and to inclined deposits with thicker beds. Mining the ore body creates large open stopes where trackless machines can travel on the flat floor. Ore bodies with large vertical heights are mined in horizontal slices starting at the top and benching down in steps. Fig: Classic room and pillar mining Post room and pillar mining: Applies to inclined ore bodies with dip angles from 20° to 50°. These mines have large vertical heights where the mined out space is backfilled. The fill keeps the rock mass stable and serves as a work platform while the next ore slice is mined.
  • 11. Fig: Post room and pillar mining Step room and pillar mining: It is an adaptation of trackless mining to ore bodies where dip is too for rubber tired vehicles. A special “angle” orientation of haulage drifts and stopes related to dip creates work areas with level floors. This allows trackless equipment to be used in drilling and mucking. Mining advances downward along the step room angle. Fig: Step room and pillar mining 6. (a) What is backfill? -1 (b) Define about shaft sinking?? -2 (c) Expline the working principle of axial flow fan?? -3
  • 12. (d) Discuss the differences between supported and unsupported mine?? -4 (e) Briefly describe the Room and pillar method for Barapokuria coal mining?? -5 Answer to the question no: 6 a) Mine waste or rock used to support the roof after coal removal. b) Shaft sinking define as the excavation a vertical or near the vertical tunnel from the top down where there is initially no access to the bottom. When the top of the excavation is the ground surface, it is referred to as shaft sinking when the top of the excavation is underground it is called a sub shaft. c) Axial flow fans are categorized as turbo machines. They have an impeller which is made up of a hub which carry the blades. The impeller is attached to a shaft which is rotated by an electric motor in most common applications. Before and after the blade row it is good practice to install guide vanes or straightened vanes, to reduce swirl and turbulence. The diffuser forms part of the casing that helps in recovering velocity pressure..  An axial fan with improvised efficiency, by using an industrial example for demonstration purpose and establish a systematically design procedure which predicts the fan performance where usage of computational fluid dynamics (CFD) will be instrumental.  High volume flow and low pressure fans are used in cooling applications for several process equipment and also for ventilation of silo cones, mines etc.  Present paper focuses on a specific application, related to clinker kiln-shell cooling.  Present work deals with axial flow fan of type power absorbing turbomachines.  The flow in the investigated form, i.e., air, is characterized by Mach numbers below the compressibility limit (< 0.3).  It is a clear case that fan operating with incompressible flow, which is a type of high capacity, low head (pressure), and single stage axial flow type turbomachine. Fans are a kind of equipment where we can use engineering strategies and optimize the energy consumption without effecting their efficiency. An axial flow fan can achieve high efficiencies as with an optimum blade settings and is only slightly lower than that obtained with the backward inclined aerofoil centrifugal fan and much better than convectional fans d) Unsupported Methods.
  • 13.  The unsupported methods of mining are used to extract mineral deposits that are roughly tabular (plus flat or steeply dipping) and are generally associated with strong ore and surrounding rock.  These methods are termed unsupported because they do not use any artificial pillars to assist in the support of the openings  However, generous amounts of roof bolting and localized support measures are often used.  Room and pillar mining is the most common unsupported method, used primarily for flat-lying seams or bedded deposits like coal,trona, limestone, and salt Supported mining methods  Supported mining methods are often used in mines with weak rock structure. Cut-and-fill stopping is the most common of these methods and is used primarily in steeply dipping metal deposits.  The cut-and-fill method is practiced both in the overhand (upward) and in the underhand (downward) directions.  As each horizontal slice is taken, the voids are filled with a variety of fill types to support the walls.  The fill can be rock waste, tailings, cemented tailings, or other suitable materials. Cut- and-fill mining is one of the more popular methods used for vein deposits and has recently grown in use. . e) The underground mining is the only potential way for the utilization of the lignite reserves from an open pit exploitation which could remain unexploited due to high stripping ratios.  It is the most common supported pillar method, designed and used primarily for mining flat-lying seams ,or tabular ore bodies, or gently dipping bedded ore deposits of limited thickness (like coal, oil shale ,limestone ,phosphate ,salt ,trona ,potas )  Room and pillar method are well adapted to mechanically use and it applied on the sedimentary rock such as shale’s limestone coal seams phosphate layers.  Pillars are left in place in a regular pattern while the roof support.  Support of roof is provided by natural pillars in systematic way.  Mining cavity is supported by the strength of the roof support.  Room and pillar mining has a low recovery rate. In many room and pillars generally the pillars take out in a starting stop access allowing the roof t to collapse and fill in the stop.
  • 14.  It is an advantageous mining method for shallow ore bodies as a mine of preventing surface subsidence. His tonic ultra-shallow ore bodies underground coal mining g (<30 m) never the are characterized by subsidence in the areas between the pillars.  Pillars are sometimes mined on retreat from a working area in cluing closer and caving of these working panels and raising the risk of surface subsidence. Fig :Room and pillar mining 7. (a) What is Adit? - 1 (b) Write down the advantages and disadvantages of stope and pillar Mining. – 2 (c)How many types of underground mining are there? Explain with proper Illustration.-3 (d) Which conditions are considered in cut and fill mining method. - 4 (e)Draw layout of main access opening for an underground coal mine. – 5 Answer to the question no: 7 a) A nearly horizantal passage from the surface by which a mine is entered and dewatered. b) Given below the conditions which are considered in cut and fill mining method. 1. Ore strength 2. Rock strength 3. Deposit shape 4. Deposit dip 5. Deposit size 6. Ore grade 7. Ore uniformity 8. Depth
  • 15. c) Drawing below the layout of main access opening for an underground coal mine. Fig: Main access opening for an underground coal mine. d) Mainly there are three types of underground mining method. These are- 1. Supported method 2. Unsupported method 3. Caving method 1. Supported method: Three methods are in this class- I. Cut and fill stoping II. Stull stoping III. Square set stoping 2. Unsupported method: The following methods are in this class- I. Room and pillar mining II. Stope and pillar mining III. Shrinkage stoping IV. Sublevel stoping 3. Caving method: There are three current method that are considered to be caving methods- I. Longwall mining II. Sublevel caving III. Block caving e) Stope and pillar mining: It is the unsupported method in which openings are driven horizontally in regular or random pattern to form pillars for ground support. The advantage and disadvantage of this method are given below- Advantage:-
  • 16. i. Moderate to high productivity ii. Moderate mining cost iii. Moderate to high production rate iv. Fair to good recovary Disadvantage:- i. Ground control requires continous maintenance ii. Difficult to provide good ventilation iii. Some ore loss in pillars iv. Recovary of pillars difficult or impossible 8. (a)Define Grizzly. -1 (b)What are the condition of Room and pillar mining method? -2 (c)Difference between fracture and Fisher? -3 (d)Why artificial ground freezing is required for Shaft construction? Explain briefly -4 (e)Sketch and explain block development for sublevel stopping with self-propelled Machinery. -5 Answer to the question no: 8 a) Grizzly: Arrangement that prevents oversized rock from entering an ore transfer system. A grizzly usually consists of a steel grating for coarse screening. b) The conditions of room and pillar mining are- *Room and pillar mining is designed for flat- bedded deposit. *This method is used to recover resources in open stopes. *The deposit should be in tabular form. * The thickness of the deposit must be greater than 30cm. c) Difference between fracture and fissure – A fracture is any separation in a geologic formation, such as a joint or a fault that divides the rock into two or more pieces. A fracture will sometimes form a deep fissure or crevice in the rock. Fractures are commonly caused by stress exceeding the rock strength, causing the rock to lose cohesion along its weakest plane. Fractures can provide permeability for fluid movement, such as water or hydrocarbons. Highly fractured rocks can make good aquifers or hydrocarbon reservoirs, since they may possess both significant permeability and fracture porosity.
  • 17. Where fissure is a deep and narrow depression cutting across the reef front with origins relating to jointing planes in the reef limestone or non-limestone bedrock. Fissure is an extensive crack, break, or fracture in the rocks. d) The reason why artificial ground freezing method is required - Ground freezing in construction. Artificial ground freezing is a construction technique that is used in the construction of shafts, mines and tunnels to provide temporary earth support and groundwater control when other conventional methods such as dewatering, shoring and grouting or soil mixing do are not feasible. Ground freezing for deep shaft excavation. Deep shafts are the most common application of ground freezing. The freeze pipes are drilled and installed around the perimeter of the proposed shaft do the required depth. The circulation of the coolant is initiated until a frozen zone ranging from 1 to ten meters is formed. Ground freezing is mostly used for temporary ground support or structural element respectively and as a ground water control system. The advantage of frozen ground is that frozen water is 100% impermeable. Even obstacles like stones, concrete remnants or similar materials, which usually cause problems as a barrier when grouting techniques are used for sealing tasks, will just be embedded in the frozen soil volume as the frost grows through and around all obstacles. Ground freezing is being used in underground construction projects for the following listed applications:  Sinking and lining of deep mineshafts up to depth of more than 600 m  Deep excavations (shafts) – tunneling using the sequential excavation method SEM under the protection of a structural and watertight frozen soil body  Cross-passages between shafts and tunnel tubes or between tunnel tubes, respectively  Large open excavations, retaining walls  Temporary soil improvement under foundations  Temporary sealing of leakages e) In parallel development several development workings are driven simultaneously at several levels. This method has several advantages-lower cost of shrinking the main shaft to several levels simultaneously.
  • 18. The stopping technique is vital for selecting the arrangement of haulage working and block raises. Fig: Block development for sublevel stopping with self-propelled machinery The figure illustrates a variant of block development for sublevel stopping with self-propelled machinery. The main haulage drift 1 and auxiliary drift is connected by the ventilation raise 3 to sublevel drifts 4 and ventilation drift 5 of the upper horizon. The OE from the sublevel is fed via permanent ore passes 6 and loading chambers 7 to the main haulage drift. The spiral entry 8 serves to move the self-propelled machinery between the horizons. 9. (a)Define dilute? -1 (b)How many types of underground openings. -2 (c)Discuss about the ventilation system of underground mine. -3 (d)Briefly discuss about unsupported Method in underground mining. -4 (e)Illustrate Room and Pillar mining method. And describe why it is suitable for Maddhapara Hard rock mine? -5 Answer to the question no: 9 10. (a) What is sump? -1 (b)Define raise and drift.-2 (c)Sketch the opening by vertical shaft.-3
  • 19. (d)Describe feasibity analysis of mining.-4 (e)Write down the main opening schemes for ore deposits.-5 Answer to the question no: 10 a) Sump – The bottom of a shaft , or any other place in a mine , that is used as a collecting point for drainage water . b) Raise-  a secondary or tertiary inclined or vertical opening  driven upward from a level to connect with the level above  to explore the ground for a limited distance above one level. Drift-  a near-horizontal passageway in a mine  following the bed or vein of ore  it is distinguished from a crosscut. c) The opening method by vertical shaft are as follows- 1. Opening by vertical shafts sunk in the footwall (fig:1). 2. Opening by vertical shafts sunk in the hanging –wall (fig: 2) 3. Opening by vertical shaft intersecting deposit (fig :3) Fig : 01
  • 20. Figure : ‘2’ & ‘3’ d) Prospecting and exploration of a mineral deposit finally in the preparation of a detailed study of the feasibility is called prefeasibility. With the development and exploration of the mine, feasibility study is to proceed terminate work on the project. The following list of topics to be covered in the feasibility report-  Preface  General information  Environment concern  Geologic factors  Mineral reserves  Mining plan  Processing  Surface plant  Auxiliary and support facilities  Staffing  Marketing  Cost projection  Economic evaluation  Risk analysis  Profit projection e) Main opening schemes for ore deposits are as follows
  • 21. Figure : layout of main access openings for an underground coal mine (top) drift , (center) slope and (bottom) shaft.
  • 22. 11. (a)Define pitch. -1 (b)Write down the advantages of underground mining system. -2 (c)Sketch opening by inclined shaft. -3 (d)How you can select a mining method? -4 (e)Briefly describe about the components of hoist plant. -5 Answer to the question no: 11 a) Pitch- The inclination of a seam; the rise of a seam. b) The advantages of the underground mining are as follows-  Moderately high productivity.  Moderate mining cost.  Moderately high production rate.  Fair and good recovery.  Low to moderate dilution.  Suitable to mechanization.  Ventilation enhances with multiple openings. c) Opening by inclined shafts are as follows-  Opening by an inclined shaft sunk in the footwall rock.  Opening by an inclined shaft sunk through the deposit.  Opening by a side inclined shaft. Fig: Opening by inclined shaft d) Selection of a mining method is given below- There are many factors, both quantitative and qualitative, that must be evaluated in the choice of a mining method. These are the followings- i. Spatial characteristics of the deposit
  • 23.  Size  Shape  Attitude  Depth ii. Geologic and hydrologic conditions  Mineralogy and petrography  Chemical composition  Deposit structure iii. Geotechnical properties  Elastic properties  Plastic behaviour  State of stress  Rock mass rating iv. Economic consideration  Reserves  Production rate  Mine life  Productivity  Comparative mining and capital costs v. Technological factors  Recovery  Dilution  Flexibility of the method  Selectivity of the method vi. Environmental concerns  Ground control to maintain integrity of opening  Subsidence or caving effect at the surface  Atmospheric control  Workforce  Comparative safety e) Components of hoist plant- The hoist plant consists of all those components of the mine plant that are necessary to elevate ore, coal, stone, or waste and to raise and lower personnel and materiel in the mine. Classified by location, they consist of the following:
  • 24. I. Surface plant  Hoist room (headframe- or ground-mounted)  Hoist drum or sheave (imparts motion to rope)  Hoise electrical and mechanical equipment (prime mover, brake, clutch, controls)  Hoist ropes (steel wire strands, woven in a pattern or lay)  Headframe (tower or A-frame, steel or reinforced concrete)  Idler sheaves  Storage bins (ore and waste)  Skip dump mechanism (overturning or bottom dump II. Shaft plant  Skips (bulk transport)  Cages, elevators (personnel, materiel)  Shaft guides (tracks for skips and cage III. Underground plant  Dump and storage bin  Crusher (if size reduction required for hoisting)  Loading pocket  Personnel and materials-handling facilities Fig: Components of the hoist plant installed with a vertical shaft.
  • 25. 12. (a)Define Chute. -1 (b)Classify Supported mining method. -2 (c)List out the materials used in roads in an underground mining. -3 (d)Describe the sequence of development and cycle of operations of longwall mining. -4 (e)Difference between capital cost & operating cost estimation associated With underground mining activities. -5 Answer to the question no: 12 a) A chute is a vertical or inclined plane, channel or passage through which objects are moved by means of gravity. b) Classification of supported mining method:-  Cut –and –fill stoping  Stull stoping  Square-set stoping. c) Materials for underground support:  Timber  Cement  Limes  Mortars  Concrete  Gunite  Natural Stone  Brickwork  Precast Concrete Blocks  Reinforced concrete  Steel  New materials for underground support d) Sequence of Development Longwall development is strikingly similar to development in room-and-pillar Mining. By referring to Figure 9.4, we can see how a coal mine is ideally laid out for either method of mining. Main entries are driven across the property, from which orthogonal panel entries divide the coal into large blocks, mineable by either the room-and-pillar or the longwall method. Continuous miners are used to develop the headgate and tailgate entry systems. Generally
  • 26. continuous miner sections perform this task, though the continuous miners are sometimes equipped with integral roof bolters to enhance the advance rate. After the gate entries are developed, bleeders are normally driven at the inby extreme of the panels to allow for better ventilation of the longwall faces. When the panel entries are completed and the bleeders established, the longwall face is started from the inner bleeder entry (Trent and Harrison,). As a cut is taken across the face, the hydraulic supowing the roof behind to cave. The armored conveyor used to transport coal along the face is snaked forward by the supports, while the mining machine advances by means of a chain or ruck and pinion. As the coal arrives at the headgate, it is transferred from the chain- and-light conveyor to a belt conveyor (the belt is usually installed when the panel entries are driven). Additional support is often required in the entries, where cribs may supplement roof bolts Cycle of Operations The development cycle of operations is essentially the same as in the room- and-pillar mining method using continuous miners. Continuous Mining. Continuous mining is a method that has been practiced, primarily in coal, since about . The method uses a simplified cycle of operations, as follows: Production cycle mine +haul As in conventional mining, the auxiliary operations of roof control, ventilation,and cleanup must also be performed. The method depends heavily on the ruggedness and reliability of the continuous miner. The continuous miner breaks and loads the coal mechanically and simultaneously eliminates the steps of cutting, blasting, and loading. It is not, however, truly a "continuously operating machine. Maintenance, moving from face to face, and waiting for other production and auxiliary operations contribute to its inefficiency. Although more efficient
  • 27. than conventional mining, the method is also subjected to simulation studies to improve its productivity. In the actual longwall operation, the cycle of operations is quite simple. The unit operations that must be conducted are the following: Mining (breaking and loading): shearer (normally a double-drum version),plow Haulage: armored chain-and-flight face conveyor, normal belt conveyor utilized in the headgate entry set. e) Clay Vein: a body of clay like materials that fills a void in coal bed Ground pressure- The pressure to which a rock formation is subjected by the weight of the superimposed rock and rock materials or by diastrophic forces created by movements in the rocks forming the earth's crust. Such pressures may be great enough to cause rocks compressional strength to deform and be squeezed Into and close a borehole or other underground opening not adequately strengthened by an artificial support, such as casing or timber Working Section: From the faces to the point where coal is loaded onto belts or rail cars to begin its trip to the outside. 13. (a)What is tunnel?-1 (b)Define is cross-cut? -2 (c)Describe the importance of mine ventilation?-3 (d)Describe CBM method and describe the functions of CBM method?-4 (e)What is the prospecting of underground mining system in Bangladesh?-5 Answer to the question no: 13 a) Tunnel: Main horizontal or near-horizontal opening, with access to the surface at both ends. b) Cross-cut: Tertiary horizontal opening, often connecting drifts, entries, or rooms; oriented perpendicularly to the strike of a pitching deposit; also breakthrough. c) The importance of mine ventilation – i. Good ventilation in underground mines gives the ability to remove and dilute harmful dust and gas. ii. The dust and gas can be a by-product of the ore being mined, explosives or machinery exhaust. Mine ventilation is provided via large intake and exhaust fans, pulling fresh air into the mine and extracting the unwanted dust and gases via internal ventilation ducts. iii. Volume is very important when providing good mine ventilation as it assists in managing and maintaining safe percentages of required carbon dioxide and
  • 28. oxygen. Temperature also effects the workings of a good ventilation system, this is generally determined by mining engineers in accordance with safety laws and guidelines, and the type of mine it is being applied to. iv. It is of importance to maintain good ventilation in underground mines due to the risk of fatalities, explosions, carcinogen exposure and illness, sluggishness and low-productivity due to workers being exposed to insufficient breathable air. v. Due to the cost of creating and the ongoing cost of running ventilation systems, they often get pushed to the absolute limit of their ability. It is imperative for the safety of all mine workers that good ventilation is maintained consistently in underground mining situations. d) CBM –Coal Bed Methane (CBM extraction) is a method for extracting methane from a coal deposit. The functions of CBM method – i. Methane adsorbed into a solid coal matrix (coal macerals) will be released if the coal seam is depressurized. ii. Methane may be extracted by drilling wells into the coal seam. iii. The goal is to decrease the water pressure by pumping water from the well. iv. The decrease in pressure allows methane to desorb from the coal and flow as a gas up the well to the surface. v. Methane is then compressed and piped to market. vi. The objective is to avoid putting methane into the water line, but allow it to flow up the backside of the well (casing) to the compressor station. vii. If the water level is pumped too low during dewatering, methane may travel up the tubing into the water line causing the well to become "gassy". viii. Although methane may be recovered in a water-gas separator at the surface, pumping water and gas is inefficient and can cause pump wear and breakdown. e) The prospecting of Underground mining in Bangladesh –Barapukuria coal mine Petrobangla coal mining subsidiary is Barapukuria Coal Mining Co. Ltd (BCMCL) owns an underground coal mine at Barapukuria in the Dinajpur District. While initially designed to produce 1 million tonnes a year from a long wall mining operation,"[1] the mine has encountered strong community opposition, dissatisfaction of the workforce with the company and limited production. Approximately 70% of the output from the mine is supplied to the existing Barapukuria Coal Power Plant.[11] The 2,500-acre underground mine includes 650 acres of agricultural land on the surface. The International Accountability Project reports that mining operations at Barapukuria have destroyed roughly 300 acres of land, impacting about 2,500 people in seven villages, as land subsidence of over one meter in depth has destroyed crops and lands and damaged homes. People in 15 villages have also reportedly lost their access to water, as huge quantities of water pumped out for the Barapukuria mine caused a rapid drop in water levels.[12] The mine has been the subject of substantial community opposition and the subject of ongoing protests.
  • 29. Underground Coal Gasification in Bangladesh Main source of energy fuel in Bangladesh is natural gas and day by day it is trimming the proven reserves. There are provisions of potential renewable energy resources like the solar, wind, tidal etc.; but the initiatives are very slow. Coal reserves and their prospects could not assure the nation as there are proven coal reserves of about 4,750 Mt (equivalent to 975 GM3 of gas, which is around 3 times greater than the present gas reserve in Bangladesh). Those coal reserves are discovered in the North-Western part of Bangladesh at the depth ranging 200- m. The special feature of the coal seams are found in the same geological formation and thickness is high (on average 38-64 m).One of the major issues, is the minable amount of the resources in conventional mining method. Barapukuria coal mine is under operation since and running a 250 MW coal fired power plant. But the mining method is not yet proven as suitable one, due to jointed layer thick coal seam (51 m) with faulty overburden and wider aquifer zone. The underground mining environment is hazardous including high temperature, suffocative humidity and releasing of unpredictable carboneus gases from the coal faces which make the life expectancy of this mine questionable. Maddhapara Granite Mining Company Limited (MGMCL) Maddhapara Granite Mining Company Ltd. Was established with multifold responsibilities of production of hard rock with daily production capacity of 5,500 M. tons from the underground mine, marketing & selling of the produced hardrock to different Government entities e.g. BBA, PWD, Roads & Highways, Water Development Board, Bangladesh Railway etc. 14. (a)What is country rock? -1 (b) Define advanced mining. -2 (c) Difference between gravity haulage & ramp. -3 (d) Determine shaft plant & discuss about the functions of shaft. -4 (e) What is blind shaft accessibility in underground mining & its advantages of ore disposal? -5 Answer to the question no: 14 15. (a) What is foot wall? -1 (b)Note down the characteristics of ore for sublevel stopping? -2 (c) Write the factor of development shrinkage stopping? -3 (d)Sketch the big hole open stopping? -4 (e)Discuss the important features of stop design? -5 Answer to the question no: 15 a) Footwall- Wall or rock under the ore deposit. b) The characteristics of ore for sublevel stopping:  Steep-dip the inclination of the footwall must exceed the angle of repose.
  • 30.  Stable rock in both the hanging wall and the footwall.  Competent ore and host rock.  Regular ore boundaries. c) The Factor of development shrinkage stopping:  A haulage drift along the bottom of the stope.  Crosscuts into the ore underneath the stope.  Finger raise and cones from the crosscuts to the undercut.  An undercut or complete bottom slice of the stope 5 to 10m above the haulage drift.  A raise from the haulage level passing through the undercut to the main level above to provide access and ventilation to the stope. d) Sketch the big hole open stopping: Figure: Big hole open stopping e) The important features of stope design:  One or two large bridge cranes over the motor pits.  Easy access from several different directions for access to and around the cranes when they are in service for extended periods of time.  A motor pit and service area separate from the break-down motor pits for scheduled lubrication performed as part of a preventive maintenance program.  A separate area and equipment for tire mounting and repair.  A separate area for welding operations.  A separate enclosed area for recharging batteries.  Various work areas equipped with steel worktables or benches.  A separate area for washing and steam-cleaning equipment.  An office for the shop foreman computers, records, manuals, catalogs ,drawing and possibly a drafting table. The main pit areas should be visible from the office windows. 16. (a)What is conventional mining?
  • 31. (a) Define ventilation raise. (b) Sketch open room combined system. (c) Explain the methods of blasting. (d) Note down the advantages and disadvantages of sublevel stoping system Answer to the question no: 16 a) The first fully mechanized underground mining method involving the insertion of explosives in a coal seam, the blasting of the seam, and the removal of the coal onto w conveyor of shuttle car by a loading machine b) Ventilation is the control of air movement, its amount and direction, although it contributes nothing to the production phase, of an operation. The lack of proper ventilation often will cause lower worker efficiency and decrease productivity, and increase accident rate. To ensure adequate ventilation of mine, provision is made For suitable path for the air to flow down the mine to the working places and suitable routes out of mine when it has become unsuitable for the further use. c) Sketch of open room combined system is given below:
  • 32. d) The main method of breaking in underground mining of ore and non metallic deposit is blasting. When working soft manages ores, potassium salt, and refractory clays, extraction is performed by cutter loader. There are three methods of blasting.  Short-hole blasting  Long-hole blasting  Blasting by chamber charges Short-hole blasting is used with blast holes up to 5m deep and with greater depth long- hole blasting is used. Blast hole from 6 to 10m deep drilled by mounted or telescopic feed drills with the use of screwed jib holes. Short-holes are drilled in stoping face by drills and drilling rigs. Hand mounted and telescopic drills are used in small size faces, usually in thin ore bodies. Long-hole blasting has gained wide acceptance in mining of thick deposit in underground mining. It ensure high labour productivity of drillers and more safe and healthy labor condition since the holes are drilled from small size workings and long- hole drilling liberates far less dust than short-hole drilling. Long-hole drilling decrease the volume of development work and cut the ore extraction production cost. e)advantages and disadvantages of sublevel stoping: Advantages:  Moderate to high productivity  Moderate mining cost  Moderate to high production rate  Lends itself to mechanization, not labor intensive  Low breakage cost  Little exposure to hazardous conditions  Unit operation can be carried on simultaneously  Fair recovery (about 75%)  Modest dilution Disadvantages:  Fairly complicated and expensive development  Inflexible in mining plan  Longhole drilling requires precision  Large blast can cause significant vibration, air blast and structural damage. 17. (a) Define undercut. -1
  • 33. (b) Coal mining equipment selection process? -2 (c) Explain the cycle of operations in cut and fill stoping. -3 (d) Illustrate VCR version of sublevel stoping. -4 (e) Write short notes on: -5 Answer to the question no: 17 a) Undercut: Low horizontal opening excavated under a portion of a deposit, usually a stope, to induce breakage and caving of the deposit; also a narrow kerf cut in the face of a mineral deposit to facilitate breakage. b) Coal Mining Equipment Selection: The selection of equipment for coal mining depends heavily on the dip of the coal seams to be mined. For room-and-pillar mining and for development of longwall operations, the pattern is to choose a continuous miner unit suited to its use, a section haulage system, a roof bolter, and any auxiliary equipment that is necessary. The traditional choice for a continuous miner is a drum-type machine with remote control and an integrated dust collector. For haulage, there are a number of choices: electric shuttle cars, diesel shuttle cars, full- dimension mining equipment and other continuous conveyor system. For roof control, the normal choice is a two-bottom bolter, with each bolter location protected by a hydraulic roof support system. c) The following operations are normally used: 1. Drilling: pneumatic or hydraulic percussion or rotary-percussion drills; handheld drill now avoided except in extremely rare situations; hole sizes normally 2 to 3 in. 2. Blasting: ammonium nitrate and fuel oil, slurries, emulsions; charging by cartridge or by bulk methods, firing electrically or by nonelectric methods 3. Secondary breakage: drill and blast, mudcapping, impact hammer. 4. Loading: load-haul-dump device, front-end loader, slusher. 5. Haulage: LHD, truck, rail
  • 34. d) Illustrating Vertical crater retreat (VCR) version of sublevel stoping: Fig: VCR version of sublevel stoping e) Surface plant: The surface plant consists of a variety of facilities to provide the mine with necessary services. These include access roads and parking, transportation facilities, power supply, water supply, service and maintenance buildings, mineral processing plant, bulk storage, and waste disposal facilities for air, water, and solids. The surface facilities that are unique to understand mining are tha shaft collar and enclosure, headframe, bins, and hoist house. Shaft plant: The shaft plant consists of the facilities installed for material handling of ore, coal, or stone an associated waste and the means of transport of miners and material. It generally also includes systems for ventilation, drainage, power supply, and the communications .0 18. (a) What is the meaning of MSHA? -1 (b) Give a list of underground mine equipment’s. -2
  • 35. (c) Write a short note about -3 i ) blasting circuit ii ) Fly ash (d) Classify the mine machines -4 (e) Explain the selection of roof control in coal mines. -5 Answer to the question no: 18 a) MSHA means Mine Safety and Health Administration. b) A list of underground mine equipment’s. i. Shuttle cars, ii. Roof bolters, iii. Personnel vehicles, iv. Cutting machines, v. Rock dusters, vi. Ventilation fans, vii. Scoops, viii. Longwall miners & ix. Continuous miners. c) Blasting Circuit: - i. It is an electrical circuit, ii. It is used to fire electric detonators, iii. Also used for blasting in mining sectors, Fly ash: - i. Finely divided particles of ash, ii. Resulting from the combustion of fuel, iii. Electrostatic precipitators are used to remove fly ash from the gases prior.
  • 36. d)
  • 37. e) Ground control is one of the primary tasks that any mining engineer must be followed, it is fundamental to both safety and productivity in the mine. The choices for ground control are fairly numerous. The following are the most common choices are--- i. Rock Bolts and Variations, ii. Mechanical point-anchor bolts iii. Resin-anchored bolts iv. Split-set bolts v. Swellex bolts vi. Combination-anchor bolts vii. Bolts with steel mesh viii. Bolt trusses ix. Grouted steel cable x. Grouted wooden dowels xi. Mechanical Supports xii. Timber sets xiii. Steel sets xiv. Yieldable steel arches and ring sets xv. Resin grouts xvi. Concrete Support xvii. Gunite sprayed-on linings xviii. Shotcrete lining xix. Formed concrete lining xx. Concrete grout xxi. Concrete crib rings xxii. Miscellaneous Supports xxiii. Wood cribs xxiv. Temporary hydraulic supports xxv. Powered mobile hydraulic supports xxvi. Freezing techniques xxvii. Chemical grouts 19. (a)What is blasting cap? -1 (b)Write the name of three level of Maddhapara hard rock mine with their height, length and Width. -2 (c)Discuss about combined system. -3 (d)Advantages and disadvantages of underground mining method. -4 (e)Briefly explain cut and fill system and It's types. -5 Answer to the question no : 19
  • 38. a) Blasting cap: A detonator containing a charge of detonating compound which is ignited by electric current. Used for detonating explosives. b) The name of three level of Maddhapara hard rock mine:- 1. Ventilation level. Height: 20m Length: 230m 2. Sub level. Height: 20m Length: 230m 3. Production level. Height: 20m Length: 230m The width of the total pillar is 60m. c) Combined system: The combhinedining systems' are distinguished by dividing the level in uniformly alternating rooms and intervening pillars which are relatively close in size and are worked successively in two stages by different mining systems. The rooms are stopped in the first and the pillars in the second stage after extracting two or three (seldom the pillar more) adjacent rooms. By the method of room stopping, the combined systems may be divided into four groups which differ by the conditions of employment: 1) Open-room combined systems: the rooms are stopped by a variant of the sublevel or level stopping systems, the pillars are robbed by the level or sublevel caving. 2) Combined shrinkage systems: the room pillars are robbed among the stowed ore (aş the ore is discharged) by slice firing of the pillar from top to bottom or mass caving with undercutting. 3) Combined cut-and-fill systems: as stopping progresses the rooms get with a filling material, sometimes together with permanent timbering, the pillar surrounded with fill on both sides is robbed by slice or sublevel caving. 4) Combined systems of mining with subsequent filling of rooms: after extraction of rooms by the first or second class systems they are filled with a dry or hardening filling material and the pillars are robbed within the fill. d) Advantage of underground mining method:- (1) Moderately high productivity. (2) Moderate mining cost. (3) Moderately high production rate. (4) Low to moderate dilution. (5) Suitable to mechanization. (6) Ventilation enhances with multiple openings. Disadvantage of underground mining method:-
  • 39. (1) Potential health and safety hazards exist, especially in coal mines. (2) Poor recovery (3) Ground stress and support loads increase with depth (4) Fairly high capital investment associated with mechanism. (5) Difficult to provide good ventilation. e) Cut and fill stopping system: cut and fill stopping is normally used in an overhand fashion. The ore is extracted in horizontal slices and replaced with backfill material. The backfilling operation is normally performed after each horizontal slice is removed. An estimated 3% of underground mineral production is derived from cut and fill stopping. Crandall list's the major types of fill as follows - 1. Waste fills. 2. Pneumatic fill. 3. Hydraulic fill with dilute slurry. 4. High -density hydraulic fill. Classification of cut and fill system: 1. Horizontal slicing system with filling. 2. Inclined slicing systems with filling. 3. Overhand systems with filling. 4. Descending slicing systems with filling. 5. Longwall systems with filling. 6. Systems with support and filling. 20. (a) Define roof jack. -1 (b) What is shaft shrinking? -2 (c) How to find way if underground collapse? -3 (d) Explain function of underground mine pumping. -4 (e) Describe various types of underground opening with sketch. -5 Answer to the question no : 20 a) A screw or pump type hydraulic extension post made of steel and used as temporary roof support. b) At the early stage of making a shaft needs some procedures. In the underground if the area is hard then the process of creating shaft become easier but if there is water it becomes hard to make a shaft and in the water shaft can’t be created. In this type of situation the water is freezed then the process of making a shaft go under work. And in which system the shaft is created after freezing the system is called shaft shrinking.
  • 40. c) If underground collapse and someone stuck there it’s necessary to know the way of escaping from this danger. We can find way by the given options-  Air-the side of hot air flow is the way to shaft so it’s an indication of escaping and finding way.  Lamp- if one have lamp it can be used as a tool for finding way.  Drainage- if there is any water flow one can find way by following the flow direction. d) Pump is a device that moves fluids or other slurries by mechanical action. In underground mining pump is a major part of mining process. Slurry pumps, centrifugal pumps, magnetic drive pus, submersible pumps , borehole pumps, self priming pumps are used in mining industry depending on the fluid transfer and application needed. Mainly in underground mining pumps works for –  Abrasive sludge dewatering.  Mineral processing  Slurry transfer  Reagent(acid and chemical) dosing  Water supply  Waste water and trailing transfer e) Underground mining opening can be ranked in three categories. These are- 1. Primary : Main openings( e.g. shaft , slope) 2. Secondary : Level or zone openings( e.g. drift, entry) 3. Tertiary : Lateral or panel openings.(e.g. ramp, crosscut) Primary openings: Slope- primary inclined opening of a mine. Figure: main slope
  • 41. Shaft-primary vertical opening through mine strata. Figure: shaft Secondary opening: Drift- A horizontal passage underground it follows the vein or a level or gallery. Figure: drift Tertiary opening:
  • 42. Ramp: A secondary or tertiary inclined opening, driven to connect level, driven in downward direction and used for haulage. Crosscut: A passageway driven between the entry and its parallel air course or air ventilation purposes. 21. (a)Define underground openings? -1 (b)Briefly describe the directional terms? -2 (c)Distinguished surface mining and underground mining? -3 (d)Give the explanation of continuous mining and discuss about auxiliary operations of room and pillar mining. -4 (e)Describe state of stress about mine openings? -5 Answer to the question no : 21 a) Underground development openings can be ranked in three categories by order of importance in the overall layout of the mine: 1. Primary: main openings (e.g. shaft, slope) 2. Secondary: level or zone openings(e.g. drift, entry) 3. Tertiary: Lateral or plane openings (e.g. ramp, crosscut) b) Directional Terms: Breast: Advancing in near-horizontal direction; also the working face of an opening. Inby: Toward the working face, away from the mine entrance. Outby: away from the working face, toward the entrance. Overhand: Advancing in an upward direction.
  • 43. Underhand: Advancing in a downward direction. c) Criteria of surface mining and underground mining Surface mining: 1. Work in shallow depth (>300m). 2. Low cost than underground mining. 3. Less risk than underground mining. 4. Environment damage must be occurred. 5. No need of ventilation system because it is an open air method. Underhground mining: 1. Work in depth of <300m. 2. Too much costly method. 3. It is too much risky. 4. No damage of environment sight. 5. Ventilation is first criteria of underground mining method. d) Continuous Mining: Continuous mining is a method that has been practiced, primarily in coal. The method uses a simplified cycle of operations ,as follows: Production cycle= mine + haul As in conventional mining, the auxiliary operations of roof control, ventilation, and cleanup must also be performed. The method depends heavily on the ruggedness and reliability of the continuous miner. Auxiliary Operations: 1. Health and safety: strata gas control, dust control, noise abatement. 2. Environmental control: flood protection, water treatment, subsidence control, remote monitor to sense atmospheric contamination. 3. Ground control: scaling of roof, roof control (roof bolts, timber, arch, crib, hydraulic jack), controlled caving. 4. Power supply and distribution: electric substation, diesel service station. 5. Water and flood control: pump station, drainage system (ditches, pipelines) 6. Cleanup and waste disposal: scoop” waste storage, hoisting, dumping. 7. Material supply: storage, delivery. 8. Maintenance and repair: shop facilities, parts warehouse. 9. Lighting: stationary lights, equipment-mounted lights. 10. Communications: radio, . 11. Construction: haulage, stoppings, overcasts. 12. Personnel transport: mantrips, shuttle jeeps, cages. e) State of Stress about mine openings: The vertical stress Sy = wL = (62.4SG/144)*L = 0.433SG*L lb/in2 Sy = wL = SG*L Pa For average rock with SG= 2.77 Sy = 1.2 in lb/m2. (L. in Pa). the horizontal stress Sx acting on a vertical plane is a function of the vertical stress: Sx = kSy In which k is a constant varying from 0 to <1.
  • 44. Case 1: No confining pressure or restraint (k= 0); occurs at very shallow depths, close adjoining a bench face; Sx = 0 Case 2: No lateral deformation or strain, k = ( µ 1−µ ) Sy = 1/3Sy Case 3: Hydrostatic pressure (k = 1); occurs at great depth or in wet, squeezing and running ground: Sx = Sy Case 4: High lateral pressure due to techtonic forces ( k > 1); occurs in regions of recent orogenic or volcanic activity: Sx = kSy 22. (a)What is shaft? -1 (b)Write a short note about leaching and mine. -2 (c)Differentiate between post and step room and Pillar mining system. -3 (d)Advantage and disadvantage of room and pillar mining system. -4 (e)Explain about ventilation rise. -5 Answer to the question no : 22 a) Shaft- It is a long ,narrow part or section forming of a tool or club, the body of a spear or arrow or similar b) Leaching-Natural process by which water soluble substances (such as calcium, fertilizers, pesticides) are washed out from soil or wastes. These leached out chemicals (called leachites) cause pollution of surface and sub-surface water. Mine-1. It is an excavation made in the earth for the purpose of extracting ores, coal, precious stones, etc. 2.It is a place where such minerals may be obtained, either by excavation or by washing the soil. c) Condition of room and pillar mining system 1. Ore strength: weak to heard. 2. Rock strength: moderate to strong. 3. Deposit shape: tabular. 4. Deposit dip: low, prefer flat. 5. Deposit size: large areal extent; prefer seams with less than 15 ft thickness. 6. Ore grade: moderate.
  • 45. 7. Ore uniformity: fairly uniform. 8. Depth: shallow to moderate. d) Advantage of room and Pilar mining system 1. Moderately high productivity. 2. Moderate mining cost. 3. Moderately high production rate. 4. Suitable to mechanization. Disadvantage of room and pillar mining system 1. Caving and subsidence occur with Pilar recovery. 2. Poor recovery without pillar extraction. 3. Ground stress and support loads increase with depth. 4. Potential health and safety hazards exit, especially in coal mines. e) It is a flow of air to the underground workings of a mine of sufficient volume to dilute and remove dust and noxious gases and to regulate temperature. The source flow these gases are equipment that runs on diesel engines, blasting with explosives,[1] and the orebody itself. The largest component of the operating cost for mine ventilation is electricity to power the ventilation fans, which may account for one third of a typical underground mine's entire electrical power efficient volume of air is required for proper ventilation. A bulk of electric power is required for driving fans. By installing variable speed control air quantity can be optimized hence the power. at every place in the mine where persons are required to work or pass, the air does not contain less than 19% of oxygen or more than 0.5% of carbon dioxide or any noxious gas in quantity likely to affect the health of any person; the percentage of inflammable gas does not exceed 0.75% in the general body of the return air of any ventilating district and 1.25% in any place in the mine; 23. (a)What is stope? -1 (b)What are the conditions of long wall top coal caving system? -2 (c)Differentiate between overhand and underhand systems. -3 (d)Describe the sublevel caving method and the sequence of mining. -4 (e)Briefly describe the classification of ore and rock caving systems. -5 Answer to the question no : 23 a) Stope: underground excavation made by removing ore from surrounding system. b) 1. Longwall mining is a highly mechanized underground mining system for mining coal.
  • 46. it of longwall mining equipment consists of a coal shearer mounted on conveyor operating underneath a series of self-advancing hydraulic roof supports. 2. Longwall mining machines are typically 150-250 meters in width and 1.5 to 3 meters high. 3. Longwall miners extract "panels" -rectangular blocks of coal as wide as the face the equipment is installed in, and as long as several kilometers. 4. A layer of coal is selected and blocked out into an area known as a panel (A typical panel might be m long X 250 m wide). 5. Powerful mechanical coal cutters (Shearers) cut coal from the face, which falls onto an armored face conveyor for removal. 6Into an area of coal, or more commonly, retreat back between development tunnels(called "Gate roads") As a longwall miner retreats back along a panel, the roof behind the supports is allowed to collapse in a planned and controlled manner. c) Difference between post and step room and pillar mining systems: POST ROOM PILLAR MINING STEP ROOM PILLAR MINING 1.It is a combination of room and pillar and cut and fill stopping. 1.It is an adaptation of trackless mining to ore bodies where dip is too steep for rubber- tired vehicles. 2. Dip angles 20-25 degree. 2. Dip angles 15-30 degree. 3.Ore is recovered in horizontal slices. 3.Its applies to inclined ore bodies. d) Sublevel caving: Sublevel Caving is one of the most advanced mining methods. This method is usually undertaken when mining the orebody through an open pit is no longer economically viable. In Sublevel Caving, mining starts at the top of the orebody and develops downwards. Ore is mined from sublevels spaced at regular intervals throughout the deposit. A series of ring patterns is drilled and blasted from each sublevel, and broken ore is mucked out after each blast. Sublevel Caving can be used in orebodies with very different properties and is an easy method to mechanize. Advantages: • Inexpensive method that yields a large amount of muck • Highly mechanized process: - in most cases the drifts and tunnels are sufficiently large enough to introduce large trackless mining equipment • High efficiency: - with the repetitive nature of this mining method you can standardize all the mining activities • High amount of flexibility with production rates Disadvantages
  • 47. • High level of dilution • Low recovery Mine development: 1.Production Shaft 2. Internal ramp 3. Sublevel extractions drifts 4. Production Headings 5. Orepasses 6. Main Haulage Level(s) 7. Mine Infrastructure Sequence of mining: All caving methods require extensive development prior to and during mining .In sub level caving,as much as 15to20% of the production takes place during development .The major portion of the development is horizontal, both on the haulage level and on the sublevels . e) Ore and rock caving system: Group decryptions: 1. Sublevel caving systems 2. Level self-caving systems 3. Level forced caving systems Ore and rock caving systems comprises the systems which differ from the systems of the preceding class in that, in addition to country rock, the ore mass cut previously at the bottom and sides also undergoes caving during stopping a result, the stopping area as it is formed gets filled with loose ore and caved barren rock on top. It would be more proper to divide these systems into two independent classes since falling of the stopping area with caved ore and the barren rock on top drastically change the conditions of discharge, delivery and loading of ore.The structural elements of these two systems have little in common. The ore and rock caving systems are characterized by complex preparation of block bottoms with funnels,trenches,and draw holes not used in slicing and caving systems and pillar systems with roof caving 24. (a) What is roof ? -1 (b)Define fossil fuel and formation. -2 (c)Distinguish between Longwall Top Coal Caving System and Room & Pillar Mining method. -3 (d)Briefly discuss about the uniqueness of underground mining system. -4
  • 48. (e)Write short note on -5 Answer to the question no : 24 a) Back, Top and Overlaying surface of an excavation . b) Formation: Any assemblage of rocks which have some character in common, whether of origin, age, or composition. Often, the word is loosely used to indicate anything that has been formed or brought into its present shape. Fossil Fuel: Any naturally occurring fuel of an organic nature such as coal crude oil and natural gas. c) Longwall Top Coal Caving System: a) Applicable to very thick seam. b) Used of natural forces to aid the winning of coal. c) Increase recovery for only an incremental additional cost. d) Conventional longwall support system set up with roof supports AFC and shearer. e) Recovery is good more than room and pillar mining. Room and Pillar Mining: a) It is used for Flat Deposit. b) Natural roof support. c) Used for thick bed deposit. d) It is used for coal mine, iron and base metal ores e) Versatile for variety of roof conditions. d) A number of development steps are required for underground mining that are not necessary in surface mining. These are Factors in Mine Development o Locational Factor o Natural and Geologic Factor o Social-Economic-Political-Environment Factors Sequence of Development Other factors are, Most critical factors are ore and rock strength, the presence of groundwater, and the rock temperature gradient in the locality.
  • 49. More skilled labour force may be required, financing may be more difficult because of increased risk, and subsidence may become the most important environmental concern. Limited excavation and relatively small openings are necessary for most underground mines. Development openings may be considerably more costly on a tonnage basis, and more types of excavations may be required. Underground mines normally must be provided with an artificial atmosphere as a means of ensuring that the quantity and quality of air are always adequate. e) Borehole: It is a vertical or near vertical opening .It is also called well logging. It gives us more information about the subsurface. By making borehole we know about the subsurface condition and formation of rock in the subsurface. Coal mine: An area of land and all structures, facilities, machinery, tools, equipment, shafts, slopes, tunnels, excavations, and other property, real or personal, placed upon, under, or above the surface or such land by any person, used in extracting coal from its natural deposits in the earth by any means or method, and the work of preparing the coal so extracted, including coal preparation facilities. British term is "colliery“. 25. (a)What do you mean by core sample? -1 (b)Define rock caving system. -2 (c)Difference between open stope system and shrinkage system. -3 (d)Give a brief of continuous mining. -4 (e)Short note: -5 Answer to the question no : 25 a) Core sample – A cylinder sample generally 1-5” in diameter drilled out of an area to determine the geologic and chemical analysis of the overburden and coal. b) Rock caving system – It covers the systems which are drastically different from other classes in that the stopping area is filled with caved rock in the course of stopping. Only a small face area is supported. c) Differences between haulage and hoisting systems – Haulage Hoisting
  • 50. 1) Horizontal transport system. 1. Vertical or inclined transport system. 2) Haulage directly held along the floor of the seam. 2. Hoisting held in cages or on bogeys. 3) Mainly use the level and cross-cut to the pit bottom. 3. Hoisting happened through the shaft. 4) Mainly happened in hilly area by using adit or drift. 4. It is not happened in hoisting. d) Continuous mining – Continuous mining is a method that has been practiced primarily in coal. The method uses a simplified cycle of operations as follows: Production cycle = mine + haul As in conventional mining, the auxiliary operations of roof control, ventilation and cleanup must also be performed. The method depends heavily on the ruggedness and reliability of the continuous miner. The continuous miner breaks and loads the coal mechanically and simultaneously eliminates the steps of cutting, blasting, and loading. It is not, however, truly a “continuously” operating machine. Maintenance, moving from face to face and waiting for production and auxiliary operations contribute to its inefficiency. A though more efficient than conventional mining, the method is also simulation studies to improve its productivity. Continuous mining is practiced in coal, salt, potash, trona and other soft-rock applications. It is not normally effective in mining hard-rock formations. However, if a road header is employed in place of a continuous miner, the method can be used in harder rocks. The road header is a powerful continuous miner with smaller cutterhead designed to attack tougher materials. Its capabilities allow for additional use of room-and-pillar mining where the geologic conditions are unsuitable for a traditional rotating-drum continuous miner. e) Short note –  Factor of safety: The ratio ultimate breaking strength of the material to the force exerted against it. If a rope will break under a load of lbs and it is carrying a load of lbs. Its factor of safety is divided by which equals 3.  Fan / booster: A large fan installed in the main air current and thus in tandem with the main fan.  Exploration: The search for mineral deposits and the work done to proven or establish the extent of a mineral deposit. Alt: Prospecting and subsequent evaluation.
  • 51. 26. (a)Define working face? -1 (b)What is function of vertical rise? -2 (c)Write a short note on - compressed air -3 (d)Short note on loading pocket and open end pillaring. -4 (e)Explain briefly haulage way. -5 Answer to the question no : 26 a) Working face: Any place in a mine where material is extracted during a mining cycle. b) Vertical raise: Vertical or near-vertical opening driven upward from a level to connect with level above, or to explore the ground for a limited distance above one level. c) Compressed air: Compressed air is commonly used as a power source due to the flexibility afforded by compressed air equipment and because of complications involved with the use of electric or diesel power in some locations underground. d) Loading pocket: Transfer point at a shaft where bulk material is loaded by bin, hopper and chute into a skip. Open end pillaring: A method of mining pillars in which no stump is left; the pockets driven are open on the gob side and the roof is supported by timber. e) Haulage way: Any underground entry or passageway that is designed for transport of mined material, personnel or equipment, usually by the installation of track or belt conveyor or rubber- tired vehicle. 27. (a)What is cage? -1 (b)Difference between cage and skip shaft. -2 (c)Short note on angle of draw and angle of repose. -3 (d)Explain various types of transport system. -4 (e)When we don't know the way of underground and we have no guide, how can we find the right way such as skip shaft? -5 Answer to the question no : 27 a) A conveyance used for moving workers and supplies below the surface, which is suspended from the hoist on steel wire rope. Cages are used in either vertical or incline mine shafts. All cages are required to contain necessary safety features. b) Difference between cage shaft and skip shaft are given below –
  • 52. Skip Shaft Cage Shaft 1. Which transport ore and mineral from underground. 1. In a mine shaft, the device, similar to an elevator car, that is used for hoisting personnel and materials 2.The skip shaft height is 379.9m 2. The cage shaft height is 330.5 m c) Angle of draw - The surface position of the boundary between areas of subsidence and no subsidence is defined by the "angle of draw." Draw usually proceeds at an angle of 65– 75° to the horizontal. Angle of repose - The maximum angle from horizontal at which a given material will rest on a given surface without sliding or rolling. d) There are mainly two types of transportation system used in a mine. 1. Haulage 2. Hoisting 1. Haulage – Haulage means horizontal transportation system in a mine. There are many sub-classes in haulage system .Those are given below:  Locomotive: A locomotive or engine is a rail transport vehicle that provides the motive power for a mine car.  Adit: A horizontal or near-horizontal passage driven from the Earth’s surface into the side of a ridge or mountain for the purpose of working, ventilating, or removing water from a mine.  Dump Truck: A dump truck, known also as a dumper truck is used for transporting loose material (such as sand, gravel, or demolition waste) for construction. 2. Hoisting – vertical transportation systems are called hoisting. There are also many sub classes in this system. Those are-
  • 53.  Conveyor belt - A conveyor belt is the carrying medium of a belt conveyor system. Used to transport large volumes of resources and agricultural materials, such as grain, salt, coal, ore, sand, overburden and more.  Slusher –  Ramp -The development of moderately inclined access ways from the surface to mining levels for haulage of ore, materials, waste, workers, and equipment.  Gravity flow hoisting system-  Blind Shaft- Those are the main transportation system in mining. 28. (a)What is slot? -1 (b)What do you mean by step room and pillar mining? -2 (c)Explain gasification process? -3 (d)Write short note on: -4  inclined shaft  mine ventilation (e)Sketch hydraulic filling systems. -5 Answer to the question no : 28 a) Vertical or inclined ore section excavated to open up for further stopping. b) Step room and pillar mining is an adaption or trackless mining to ore bodies where dip is too steep for rubber-tired vehicles. Although applications cannot be fully generalized, step room and pillar mining applies to tabular deposits with thickness from 2 to 5 m and dips ranging from 15 to 30 degrees. c) The conversion of coal into a gaseous fuel. Coal gasification is the process of producing syngas –a mixture consisting primarily of carbon monoxide (CO), hydrogen (H2), carbon dioxide (CO2), natural gas (CH4) , and water vapour (H2O)–from coal and water, air and/or oxygen.Historically, coal was gasified to produce coal gas, also known as "town gas". Coal gas is combustible and was used for municipal lighting, and heating, before the advent of large scale production of natural gas from oil well.
  • 54. Fig: Coal gasification process. d) (i) Compressed air: Compressed air is air kept under a pressure that is greater than atmospheric pressure. Compressed air is used as an energy source frequently in mining because of its flexibility over the use of diesel and electric power in locations underground. In some cases, compressed air may be used in ventilation systems. (ii)Mine ventilation: The provision of a directed flow of fresh and return air along all underground roadways, traveling roads, workings, and service parts. Mine ventilation provides a flow of air to the underground workings of a mine of sufficient volume to dilute and remove dust and noxious gases (typically NOx , SO2, methane, CO2 and CO) and to regulate temperature. The source of these gases are equipment that runs on diesel engines, blasting with explosives, and the ore body itself.
  • 55. e. Sketch hydraulic filling systems. Fig: hydraulic filling systems 1=hopper,2=Mixing chute,3=Giant,4=Filling pipeline,5=pipeline for supply of clarified water to giant,6=clarifier,7=water pipeline,8=pump,9=collector,10=workings with drainage ditches,11=filtering sreens,12=worked out area 29. (a)what is leaching? -1 (b) Define mine, mining, mining engineering? -2 (c) Illustrate opening by adit and blind shafts? -3 (d) Sketch opening by adits on strike and show permanent adit in footwall, waste pile, Level Ore adits, ore pass, cross cut? -4 (e)How many types of principle scheme of level of development & it's described? Answer to the question no : 29 a) Leaching - A chemical process for the extraction of valuable minerals from ore; also, a natural process by which ground waters dissolve minerals, thus leaving the rock with a smaller proportion of some of the minerals than it contained originally. b) Mine: an excavation made in the earth to extract minerals. Mining: the activity, occupation, and industry concerned with the extraction of minerals. Mining engineering: the practice of applying engineering principles to the development, planning, operation, closure, and reclamation of mines. c) Opening by adit and blind shafts are as follows: (i) Two permanent adits.
  • 56. (ii) Blind vertical shaft. (iii) Inclined shaft d) Opening by adits on strike are as follows: (i) Permanent adit in footwall (ii) Waste pile (iii) Level ore adits (iv) Ore pass (v) Cross cut e) There are two principal schemes of level development: (a) sequential (b) Parallel. Sequential development is used in thick ore bodies when large ore reserves in the level determine prolonged time of mining. To accelerate the development of the level, temporary blind shafts are sometimes sunk through the foot wall rock or the deposit. This method is employed only in exceptional cases. In parallel development, several development workings are driven simultaneously at several levels. This method has several advantages over sequential development: lower cost of sinking
  • 57. the main shaft to several levels simultaneously; detailed prospecting of the ore body to a considerable depth, which simplifies the mining plan; favorable conditions for stoping owing to preliminary drainage. 30. (a) What is collar? -1 (b)Define conveyer belt, waste, berm? -2 (c)Difference between overhand and long wall system.-3 (d)Briefly describe the characteristics of ores and country rock? -4 (e)Sketch and explain cut and fill system?? -5 Answer to the question no : 30 a) The term applied to the timbering or concrete around the mouth or top of a shaft. b) Conveyer: An apparatus for moving material from one point to another in a continuous fashion. This is accomplished with an endless procession of hooks, buckets, wide rubber belt etc. Berm: A pile of mound of material capable of restraining a vehicle. Waste: The rock and mineral which must be removed from a mine to keep a mining scheme practical, but which has no value. c) Overhand system Longwall system 1. Advancing in an upward direction. 1. Advancing in a dip direction. 2. In open stope overhand systems are used to mine steeply dipping veins. 2. In open stope longwall systems are used for mining flat, more seldom inclined, ore bodies of average.
  • 58. 3. Sheet deposits from 0.6 to 0.3 thick. 3. Ore bodies 10m to 12m thick. d) Strength and stability are most vital characteristics of all the physical and mechanical properties of ores and country rock, which determine the choice of the mining method and system to be used. Rock strength determined by a set of many physical and mechanical properties (hardness, toughness, jointing, lamination, presence of foreign inclusions and intercalations) influences the choice of the mining system, machine and tools to be used for working, mining equipment and productivity, consumption of material and the cost of extraction. Standards and consumption rates are determined, depending on physical and mechanical properties, by rock classification elaborated for individual process such as drilling or firing. For underground mining, the stability of ore and country rock is of no less importance than the rock strength. The importance of this characteristic manifests itself in the fact that the method of supporting the massive of ore and rock surrounding the worked-out space is adopted as the main feature for classification of the ore deposit underground mining systems. Apart from physical and mechanical properties of rock, massive stability is affected by various external conditions such as the mine working depth from the earth surface, its position with respect to the horizon, and the cross section dimensions of the working. Unstable ores and rock which allow small exposure of the roof that demand strong supporting immediately after extraction. e) After selecting the cut and fill system variant, its parameters length, level interval, slice thickness, and drift top and bottom pillar thickness should be determined. The schemes of

30 CFR Part 57 -- Safety and Health Standards—Underground ...

§ 57.2 Definitions.

The following definitions apply to this part. In addition definitions contained in any subpart of part 57 apply in that subpart. If inconsistent with the general definitions in this section, the definition in the subpart will apply in that subpart:

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Abandoned areas means areas in which work has been completed, no further work is planned, and travel is not permitted.

Abandoned mine means all work has stopped on the mine premises and an office with a responsible person in charge is no longer maintained at the mine.

Abandoned workings means deserted mine areas in which further work is not intended.

Active workings means areas at, in, or around a mine or plant where men work or travel.

American Table of Distances means the current edition of “The American Table of Distances for Storage of Explosives” published by the Institute of Makers of Explosives.

Approved means tested and accepted for a specific purpose by a nationally recognized agency.

Attended means presence of an individual or continuous monitoring to prevent unauthorized entry or access. In addition, areas containing explosive material at underground areas of a mine can be considered attended when all access to the underground areas of the mine is secured from unauthorized entry. Vertical shafts shall be considered secure. Inclined shafts or adits shall be considered secure when locked at the surface.

Authorized person means a person approved or assigned by mine management to perform a specific type of duty or duties or to be at a specific location or locations in the mine.

Auxilary fan means a fan used to deliver air to a working place off the main airstream; generally used with ventilation tubing.

Barricaded means obstructed to prevent the passage of persons, vehicles, or flying materials.

Barrier means a material object, or objects that separates, keeps apart, or demarcates in a conspicuous manner such as cones, a warning sign, or tape.

Berm means a pile or mound of material along an elevated roadway capable of moderating or limiting the force of a vehicle in order to impede the vehicle's passage over the bank of the roadway.

Blast area means the area in which concussion (shock wave), flying material, or gases from an explosion may cause injury to persons. In determining the blast area, the following factors, shall be considered:

(1) Geology or material to be blasted.

(2) Blast pattern.

(3) Burden, depth, diameter, and angle of the holes.

(4) Blasting experience of the mine.

(5) Delay system, powder factor, and pounds per delay.

(6) Type and amount of explosive material.

(7) Type and amount of stemming.

Blast site means the area where explosive material is handled during loading, including the perimeter formed by the loaded blastholes and 50 feet (15.2 meters) in all directions from loaded holes. A minimum distance of 30 feet (9.1 meters) may replace the 50-foot (15.2-meter) requirement if the perimeter of loaded holes is demarcated with a barrier. The 50-foot (15.2-meter) and alternative 30-foot (9.1-meter) requirements also apply in all directions along the full depth of the hole. In underground mines, at least 15 feet (4.6 meters) of solid rib, pillar, or broken rock can be substituted for the 50-foot (15.2-meter) distance. In underground mines utilizing a block-caving system or similar system, at least 6 feet (1.8 meters) of solid rib or pillar, including concrete reinforcement of at least 10 inches (254 millimeters), with overall dimensions of not less than 6 feet (1.8 meters) may be substituted for the 50-foot (15.2-meter) distance requirement.

Blasting agent means any substance classified as a blasting agent by the Department of Transportation in 49 CFR 173.114(a) (44 FR , May 31, ) which is incorporated by reference. This document is available for inspection at each Metal and Nonmetal Mine Safety and Health District Office of the Mine Safety and Health Administration, and may be obtained from the U.S. Government Printing Office, Washington, DC .

Blasting area means the area near blasting operations in which concussion or flying material can reasonably be expected to cause injury.

Blasting cap means a detonator which is initiated by a safety fuse.

Blasting circuit means the electrical circuit used to fire one or more electric blasting caps.

Blasting switch means a switch used to connect a power source to a blasting circuit.

Blowout means a sudden, violent, release of gas or liquid due to the reservoir pressure in a petroleum mine.

Booster means any unit of explosive or blasting agent used for the purpose of perpetuating or intensifying an initial detonation.

Booster fan means a fan installed in the main airstream or a split of the main airstream to increase airflow through a section or sections of a mine.

Capped fuse means a length of safety fuse to which a blasting cap has been attached.

Capped primer means a package or cartridge of explosives which is specifically designed to transmit detonation to other explosives and which contains a detonator.

Circuit breaker means a device designed to open and close a circuit by nonautomatic means and to open the circuit automatically on a predetermined overcurrent setting without injury to itself when properly applied within its rating.

Combustible means capable of being ignited and consumed by fire.

Combustible material means a material that, in the form in which it is used and under the conditions anticipated, will ignite, burn, support combustion or release flammable vapors when subjected to fire or heat. Wood, paper, rubber, and plastics are examples of combustible materials.

Company official means a member of the company supervisory or technical staff.

Competent person means a person having abilities and experience that fully qualify him to perform the duty to which he is assigned.

Conductor means a material, usually in the form of a wire, cable, or bus bar, capable of carrying an electric current.

Delay connector means a nonelectric short interval delay device for use in delaying blasts which are initiated by detonating cord.

Detonating cord means a flexible cord containing a solid core of high explosives.

Detonator means any device containing a detonating charge that is used to initiate an explosive and includes but is not limited to blasting caps, electric blasting caps and non-electric instantaneous or delay blasting caps.

Distribution box means a portable apparatus with an enclosure through which an electric circuit is carried to one or more cables from a single incoming feed line; each cable circuit being connected through individual overcurrent protective devices.

Electric blasting cap means a detonator designed for and capable of being initiated by means of an electric current.

Electrical grounding means to connect with the ground to make the earth part of the circuit.

Employee means a person who works for wages or salary in the service of an employer.

Employer means a person or organization which hires one or more persons to work for wages or salary.

Emulsion means an explosive material containing substantial amounts of oxidizers dissolved in water droplets, surrounded by an immiscible fuel.

Escapeway means a passageway by which persons may leave a mine.

Explosive means any substance classified as an explosive by the Department of Transportation in 49 CFR 173.53, 173.88 and 173.100 which are incorporated by reference. Title 49 CFR is available for inspection at each Metal and Nonmetal Mine Safety and Health District Office of the Mine Safety and Health Administration, and may be obtained from the U.S. Government Printing Office, Washington, DC .

Face or bank means that part of any mine where excavating is progressing or was last done.

Fire resistance rating means the time, in minutes or hours, that an assembly of materials will retain its protective characteristics or structural integrity upon exposure to fire.

Flame spread rating means the numerical designation that indicates the extent flame will spread over the surface of a material during a specified period of time.

Flammable means capable of being easily ignited and of burning rapidly.

Flammable gas means a gas that will burn in the normal concentrations of oxygen in the air.

Flammable liquid a liquid that has a flash point below 100 °F (37.8 °C), a vapor pressure not exceeding 40 pounds per square inch (absolute) at 100 °F (37.8 °C), and is known as a Class I liquid.

Flash point means the minimum temperature at which sufficient vapor is released by a liquid or solid to form a flammable vapor-air mixture at atmospheric pressure.

Geological area means an area characterized by the presence of the same ore bodies, the same stratigraphic sequence of beds, or the same ore-bearing geological formation.

Highway means any public street, public alley or public road.

High potential means more than 650 volts.

Hoist means a power driven windlass or drum used for raising ore, rock, or other material from a mine, and for lowering or raising persons and material.

Igniter cord means a fuse, cordlike in appearance, which burns progressively along its length with an external flame at the zone of burning, and is used for lighting a series of safety fuses in the desired sequence.

Insulated means separated from other conducting surfaces by a dielectric substance permanently offering a high resistance to the passage of current and to disruptive discharge through the substance. When any substance is said to be insulated, it is understood to be insulated in a manner suitable for the conditions to which it is subjected. Otherwise, it is, within the purpose of this definition, uninsulated. Insulating covering is one means for making the conductor insulated.

Insulation means a dielectric substance offering a high resistance to the passage of current and to a disruptive discharge through the substance.

Laminated partition means a partition composed of the following material and minimum nominal dimensions: 12-inch-thick plywood, 12-inch-thick gypsum wallboard, 18-inch-thick low carbon steel, and 14-inch-thick plywood, bonded together in that order (IME-22 Box). A laminated partition also includes alternative construction materials described in the Institute of Makers of Explosives (IME) Safety Library Publication No. 22, “Recommendations for the Safe Transportation of Detonators in a Vehicle with Other Explosive Materials” (May ), and the “Generic Loading Guide for the IME-22 Container” (October ). The IME is located at 19th Street NW., Suite 310, Washington, DC -; 202-429-; https://www.ime.org. This incorporation by reference has been approved by the Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies are available at MSHA's Office of Standards, Regulations, and Variances, 201 12th Street South, Arlington, VA -; 202-693-; and at all Metal and Nonmetal Mine Safety and Health District Offices, or available for inspection at the National Archives and Records Administration (NARA). For information on the availability of this material at NARA, call 202-741-, or go to: http://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html.

Lay means the distance parallel to the axis of the rope in which a strand makes one complete turn about the axis of the rope.

Loading means placing explosive material either in a blasthole or against the material to be blasted.

Low potential means 650 volts or less.

Magazine means a facility for the storage of explosives, blasting agents, or detonators.

Main fan means a fan that controls the entire airflow of the mine, or the airflow of one of the major air circuits.

Major electrical installation means an assemblage of stationary electrical equipment for the generation, transmission, distribution, or conversion of electrical power.

Mantrip means a trip on which persons are transported to and from a work area.

Mill includes any ore mill, sampling works, concentrator, and any crushing, grinding, or screening plant used at, and in connection with, an excavation or mine.

Mine atmosphere means any point at least 12 inches away from the back, face, rib, and floor in any mine; and additionally, in a Category IV mine, at least 3 feet laterally away from the collar of a borehole which releases gas into a mine.

Mine opening means any opening or entrance from the surface into a mine.

Misfire means the complete or partial failure of a blasting charge to explode as planned.

Mobile equipment means wheeled, skid-mounted, track-mounted, or rail-mounted equipment capable of moving or being moved.

Multipurpose dry-chemical fire extinguisher means an extinguisher having a rating of at least 2-A:10-B:C and containing a nominal 4.5 pounds or more of dry-chemical agent.

Noncombustible material means a material that, in the form in which it is used and under the conditions anticipated, will not ignite, burn, support combustion, or release flammable vapors when subjected to fire or heat. Concrete, masonry block, brick, and steel are examples of noncombustible materials.

Non-electric delay blasting cap means a detonator with an integral delay element and capable of being initiated by miniaturized detonating cord.

Outburst means the sudden, violent release of solids and high-pressure occluded gases, including methane in a domal salt mine.

Overburden means material of any nature, consolidated or unconsolidated, that overlies a deposit of useful materials or ores that are to be mined.

Overload means that current which will cause an excessive or dangerous temperature in the conductor or conductor insulation.

Permissible means a machine, material, apparatus, or device which has been investigated, tested, and approved by the Bureau of Mines or the Mine Safety and Health Administration, and is maintained in permissible condition.

Potable water means water which shall meet the applicable minimum health requirements for drinking water established by the State or community in which the mine is located or by the Environmental Protection Agency in 40 CFR part 141, pages 169-182 revised as of July 1, . Where no such requirements are applicable, the drinking water provided shall conform with the Public Health Service Drinking Water Standards, 42 CFR part 72, subpart J, pages 527-533, revised as of October 1, . Publications to which references are made in this definition are hereby made a part hereof. These incorporated publications are available for inspection at each Metal and Nonmetal Mine Safety and Health District Office of the Mine Safety and Health Administration.

Powder chest means a substantial, nonconductive portable container equipped with a lid and used at blasting sites for explosives other than blasting agents.

Primer means a unit, package, or cartridge of explosives used to initiate other explosives or blasting agents, and which contains a detonator.

Reverse-current protection means a method or device used on direct-current circuits or equipment to prevent the flow of current in a reverse direction.

Rock burst means a sudden and violent failure of overstressed rock resulting in the instantaneous release of large amounts of accumulated energy. Rock burst does not include a burst resulting from pressurized mine gases.

Rock fixture means any tensioned or nontensioned device or material inserted into the ground to strengthen or support the ground.

Roll protection means a framework, safety canopy or similar protection for the operator when equipment overturns.

Safety can means an approved container, of not over 5 gallons capacity, having a spring-closing lid and spout cover.

Safety fuse means a flexible cord containing an internal burning medium by which fire is conveyed at a continuous and uniform rate for the purpose of firing blasting caps or a black powder charge.

Safety switch means a sectionalizing switch that also provides shunt protection in blasting circuits between the blasting switch and the shot area.

Scaling means removal of insecure material from a face or highwall.

Secondary safety connection means a second connection between a conveyance and rope, intended to prevent the conveyance from running away or falling in the event the primary connection fails.

Shaft means a vertical or inclined shaft, a slope, incline, or winze.

Short circuit means an abnormal connection of relatively low resistance, whether made accidentally or intentionally, between two points of difference potential in a circuit.

Slurry (as applied to blasting). See “Water gel.”

Storage facility means the entire class of structures used to store explosive materials. A “storage facility” used to store blasting agents corresponds to a BATF Type 4 or 5 storage facility.

Storage tank means a container exceeding 60 gallons in capacity used for the storage of flammable or combustible liquids.

Stray current means that portion of a total electric current that flows through paths other than the intended circuit.

Substantial construction means construction of such strength, material, and workmanship that the object will withstand all reasonable shock, wear, and usage to which it will be subjected.

Suitable means that which fits, and has the qualities or qualifications to meet a given purpose, occasion, condition, function, or circumstance.

Travelway means a passage, walk or way regularly used and designated for persons to go from one place to another.

Water gel or Slurry (as applied to blasting) means an explosive or blasting agent containing substantial portions of water.

Wet drilling means the continuous application of water through the central hole of hollow drill steel to the bottom of the drill hole.

Working level (WL) means any combination of the short-lived radon daughters in one liter of air that will result in ultimate emission of 1.3 × 105 MeV (million electron volts) of potential alpha energy, and exposure to these radon daughters over a period of time is expressed in terms of “working level months” (WLM). Inhalation of air containing a radon daughter concentration of 1 WL for 173 hours results in an exposure of 1 WLM.”

Working place means any place in or about a mine where work is being performed.

[69 FR , June 29, , as amended at 80 FR , Sept. 2, ]

Surface and Underground

§ 57. Circuit overload protection.

Circuits shall be protected against excessive overloads by fuses or circuit breakers of the correct type and capacity.

§ 57. Controls and switches.

Electric equipment and circuits shall be provided with switches or other controls. Such switches or controls shall be of approved design and construction and shall be properly installed.

§ 57. Trailing cable overload protection.

Individual overload protection or short circuit protection shall be provided for the trailing cables of mobile equipment.

§ 57. Electrical conductors.

Electrical conductors shall be of a sufficient size and current-carrying capacity to ensure that a rise in temperature resulting from normal operations will not damage the insulating materials. Electrical conductors exposed to mechanical damage shall be protected.

§ 57. Protection of power conductors from mobile equipment.

Mobile equipment shall not run over power conductors, nor shall loads be dragged over power conductors, unless the conductors are properly bridged or protected.

§ 57. Distribution boxes.

Distribution boxes shall be provided with a disconnecting device for each branch circuit. Such disconnecting devices shall be equipped or designed in such a manner that it can be determined by visual observation when such a device is open and that the circuit is deenergized, and the distribution box shall be labeled to show which circuit each device controls.

§ 57. Junction box connection procedures.

Trailing cable and power-cable connections to junction boxes shall not be made or broken under load.

§ 57. Insulation and fittings for power wires and cables.

Power wires and cables shall be insulated adequately where they pass into or out of electrical compartments. Cables shall enter metal frames of motors, splice boxes, and electrical compartments only through proper fittings. When insulated wires, other than cables, pass through metal frames, the holes shall be substantially bushed with insulated bushings.

§ 57. Isolation or insulation of communication conductors.

and low-potential signal wire shall be protected, by isolation or suitable insulation, or both, from contacting energized power conductors or any other power source.

§ 57. High-potential electrical conductors.

High-potential electrical conductors shall be covered, insulated, or placed to prevent contact with low potential conductors.

§ 57. Bare signal wires.

The potential on bare signal wires accessible to contact by persons shall not exceed 48 volts.

§ 57. Splices and repairs of power cables.

Permanent splices and repairs made in power cables, including the ground conductor where provided, shall be—

(a) Mechanically strong with electrical conductivity as near as possible to that of the original;

(b) Insulated to a degree at least equal to that of the original, and sealed to exclude moisture; and,

(c) Provided with damage protection as near as possible to that of the original, including good bonding to the outer jacket.

§ 57. Handling energized power cables.

Power cables energized to potentials in excess of 150 volts, phase-to-ground, shall not be moved with equipment unless sleds or slings, insulated from such equipment, are used. When such energized cables are moved manually, insulated hooks, tongs, ropes, or slings shall be used unless suitable protection for persons is provided by other means. This does not prohibit pulling or dragging of cable by the equipment it powers when the cable is physically attached to the equipment by suitable mechanical devices, and the cable is insulated from the equipment in conformance with other standards in this part.

§ 57. Work on electrically-powered equipment.

Electrically powered equipment shall be deenergized before mechanical work is done on such equipment. Power switches shall be locked out or other measures taken which shall prevent the equipment from being energized without the knowledge of the individuals working on it. Suitable warning notices shall be posted at the power switch and signed by the individuals who are to do the work. Such locks or preventive devices shall be removed only by the persons who installed them or by authorized personnel.

§ 57. Work on power circuits.

Power circuits shall be deenergized before work is done on such circuits unless hot-line tools are used. Suitable warning signs shall be posted by the individuals who are to do the work. Switches shall be locked out or other measures taken which shall prevent the power circuits from being energized without the knowledge of the individuals working on them. Such locks, signs, or preventive devices shall be removed only by the person who installed them or by authorized personnel.

§ 57. Identification of power switches.

Principal power switches shall be labeled to show which units they control, unless identification can be made readily by location.

§ 57. Access to stationary electrical equipment or switchgear.

Where access is necessary, suitable clearance shall be provided at stationary electrical equipment or switchgear.

§ 57. Protection of persons at switchgear.

Dry wooden platforms, insulating mats, or other electrically-nonconductive material shall be kept in place at all switchboards and power-control switches where shock hazards exist. However, metal plates on which a person normally would stand and which are kept at the same potential as the grounded, metal, non-current-carrying parts of the power switches to be operated may be used.

§ 57. Danger signs.

Suitable danger signs shall be posted at all major electrical installations.

§ 57. Authorized persons at major electrical installations.

Areas containing major electrical installations shall be entered only by authorized persons.

§ 57. Guarding electrical connections and resistor grids.

Electrical connections and resistor grids that are difficult or impractical to insulate shall be guarded, unless protection is provided by location.

§ 57. Grounding circuit enclosures.

All metal enclosing or encasing electrical circuits shall be grounded or provided with equivalent protection. This requirement does not apply to battery-operated equipment.

§ 57. Grounding transformer and switchgear enclosures.

Metal fencing and metal buildings enclosing transformers and switchgear shall be grounded.

§ 57. Grounding mobile equipment.

Frame grounding or equivalent protection shall be provided for mobile equipment powered through trailing cables.

§ 57. Testing grounding systems.

Continuity and resistance of grounding systems shall be tested immediately after installation, repair, and modification; and annually thereafter. A record of the resistance measured during the most recent test shall be made available on a request by the Secretary or his duly authorized representative.

§ 57. Correction of dangerous conditions.

When a potentially dangerous condition is found it shall be corrected before equipment or wiring is energized.

§ 57. Inspection and cover plates.

Inspection and cover plates on electrical equipment and junction boxes shall be kept in place at all times except during testing or repairs.

§ 57. Hand-held electric tools.

Hand-held electric tools shall not be operated at high potential voltages.

§ 57. Guarding around lights.

Portable extension lights, and other lights that by their location present a shock or burn hazard, shall be guarded.

§ 57. Weatherproof lamp sockets.

Lamp sockets shall be of a weatherproof type where they are exposed to weather or wet conditions that may interfere with illumination or create a shock hazard.

§ 57. Fuse removal or replacement.

Fuses shall not be removed or replaced by hand in an energized circuit, and they shall not otherwise be removed or replaced in an energized circuit unless equipment and techniques especially designed to prevent electrical shock are provided and used for such purpose.

§ 57. Fuses in high-potential circuits.

Fuse tongs or hotline tools, shall be used when fuses are removed or replaced in high-potential circuits.

§ 57. Attachment of trailing cables.

Trailing cables shall be attached to machines in a suitable manner to protect the cable from damage and to prevent strain on the electrical connections.

§ 57. Protection of surplus trailing cables.

Surplus trailing cables to shovels, cranes and similar equipment shall be—

(a) Stored in cable boats;

(b) Stored on reels mounted on the equipment; or

(c) Otherwise protected from mechanical damage.

§ 57. Installation of operating controls.

Operating controls shall be installed so that they can be operated without danger of contact with energized conductors.

§ 57. Design of switches and starting boxes.

Switches and starting boxes shall be of safe design and capacity.

§ 57. Track bonding.

Both rails shall be bonded or welded at every joint and rails shall be crossbonded at least every 200 feet if the track serves as the return trolley circuit. When rails are moved, replaced, or broken bonds are discovered, they shall be rebonded within three working shifts.

§ 57. Overhead powerlines.

Overhead high-potential powerlines shall be installed as specified by the National Electrical Code.

§ 57. Guy wires.

Guy wires of poles supporting high-voltage transmission lines shall meet the requirements for grounding or insulator protection of the National Electrical Safety Code, part 2, entitled “Safety Rules for the Installation and Maintenance of Electric Supply and Communication Lines” (also referred to as National Bureau of Standards Handbook 81, Nov. 1, ), and Supplement 2 thereof issued March , which are hereby incorporated by reference and made a part hereof. These publications and documents may be obtained from the National Institute of Science and Technology, 100 Bureau Drive, Stop , Gaithersburg, MD -. : 301-975- (not a toll free number); http://ts.nist.gov/nvl; or from the Government Printing Office, Information Dissemination (Superintendent of Documents), P.O. Box , Pittsburgh, PA -; : 866-512- (toll free) or 202-512-; http://bookstore.gpo.gov, or may be examined in any Metal and Nonmetal Mine Safety and Health District Office of the Mine Safety and Health Administration.

[53 FR , Aug. 25, , as amended at 60 FR , July 11, ; 71 FR , Apr. 3, ]

§ 57. Communication conductors on power poles.

Telegraph, , or signal wires shall not be installed on the same crossarm with power conductors. When carried on poles supporting powerlines, they shall be installed as specified by the National Electrical Code.

§ 57. Installation of trolley wires.

Trolley wires shall be installed at least seven feet above rails where height permits, and aligned and supported to suitably control sway and sag.

§ 57. Circuits powered from trolley wires.

Ground wires for lighting circuits powered from trolley wires shall be connected securely to the ground return circuit.

Hoisting Procedures

§ 57. Availability of hoist operator for manual hoists.

When a manually operated hoist is used, a qualified hoistman shall remain within hearing of the or signal device at all times while any person is underground.

§ 57. Availability of hoist operator for automatic hoists.

When automatic hoisting is used, a competent operator of the hoist shall be readily available at or near the hoisting device while any person is underground.

§ 57. Hoist operator's physical fitness.

No person shall operate a hoist unless within the preceding 12 months he has had a medical examination by a qualified, licensed physician who shall certify his fitness to perform this duty. Such certification shall be available at the mine.

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§ 57. Experienced hoist operators.

Only experienced hoistmen shall operate the hoist except in cases of emergency and in the training of new hoistmen.

§ 57. Maximum hoisting speeds.

The safe speed for hoisting persons shall be determined for each shaft, and this speed shall not be exceeded. Persons shall not be hoisted at a speed faster than 2,500 feet per minute, except in an emergency.

§ 57. Maximum acceleration and deceleration.

Maximum normal operating acceleration and deceleration shall not exceed 6 feet per second per second. During emergency braking, the deceleration shall not exceed 16 feet per second per second.

§ 57. Persons allowed in hoist room.

Only authorized persons shall be in hoist rooms.

§ 57. Lowering conveyances by the brakes.

Conveyances shall not be lowered by the brakes alone except during emergencies.

§ 57. Maximum riders in a conveyance.

In shafts inclined over 45 degrees, the operator shall determine and post in the conveyance or at each shaft station the maximum number of persons permitted to ride in a hoisting conveyance at any one time. Each person shall be provided a minimum of 1.5 square feet of floor space.

§ 57. Trips during shift changes.

During shift changes, an authorized person shall be in charge of each trip in which persons are hoisted.

§ 57. Orderly conduct in conveyances.

Persons shall enter, ride, and leave conveyances in an orderly manner.

§ 57. Entering and leaving conveyances.

Persons shall not enter or leave conveyances which are in motion or after a signal to move the conveyance has been given to the hoistman.

§ 57. Closing cage doors or gates.

Cage doors or gates shall be closed while persons are being hoisted; they shall not be opened until the cage has come to a stop.

§ 57. Riding in skips or buckets.

Persons shall not ride in skips or buckets with muck, supplies, materials, or tools other than small hand tools.

§ 57. Skips and cages in same compartment.

When combinations of cages and skips are used in the same compartment, the cages shall be enclosed to protect personnel from flying material and the hoist speed reduced to man-speed as defined in standard 57., but not to exceed 1,000 feet per minute. Muck shall not be hoisted with personnel during shift changes.

§ 57. Hoisting during shift changes.

Rock or supplies shall not be hoisted in the same shaft as persons during shift changes, unless the compartments and dumping bins are partitioned to prevent spillage into the cage compartment.

§ 57. Riding the bail, rim, bonnet, or crosshead.

Persons shall not ride the bail, rim, bonnet, or crosshead of any shaft conveyance except when necessary for inspection and maintenance, and then only when suitable protection for persons is provided.

§ 57. Use of open hooks.

Open hooks shall not be used to hoist buckets or other conveyances.

§ 57. Maximum speeds for hoisting persons in buckets.

When persons are hoisted in buckets, speeds shall not exceed 500 feet per minute and shall not exceed 200 feet per minute when within 100 feet of the intended station.

§ 57. Lowering buckets.

Buckets shall be stopped about 15 feet from the shaft bottom to await a signal from one of the crew on the bottom for further lowering.

§ 57. Hoisting buckets from the shaft bottom.

All buckets shall be stopped after being raised about three feet above the shaft bottom. A bucket shall be stabilized before a hoisting signal is given to continue hoisting the bucket to the crosshead. After a hoisting signal is given, hoisting to the crosshead shall be at a minimum speed. The signaling device shall be attended constantly until a bucket reaches the guides. When persons are hoisted, the signaling devices shall be attended until the crosshead has been engaged.

§ 57. Blocking mine cars.

Where mine cars are hoisted by cage or skip, means for blocking cars shall be provided at all landings and also on the cage.

§ 57. Hoisting tools, timbers, and other materials.

When tools, timbers, or other materials are being lowered or raised in a shaft by means of a bucket, skip, or cage, they shall be secured or so placed that they will not strike the sides of the shaft.

§ 57. Conveyances not in use.

When conveyances controlled by a hoist operator are not in use, they shall be released and the conveyances shall be raised or lowered a suitable distance to prevent persons from boarding or loading the conveyances.

§ 57. Overtravel backout device.

A manually operated device shall be installed on each electric hoist that will allow the conveyance or counterbalance to be removed from an overtravel position. Such device shall not release the brake, or brakes, holding the overtravelled conveyance or counterbalance until sufficient drive motor torque has been developed to assure movement of the conveyance or counterbalance in the correct direction only.

Ventilation

§ 57. Mechanical ventilation (I-A, I-B, I-C, II-A, II-B, III, IV, V-A, and V-B mines).

All mines shall be ventilated mechanically.

§ 57. Main fans (I-A, I-B, I-C, II-A, III, V-A, and V-B mines).

(a) Main fans shall be—

(1) Installed on the surface in noncombustible housings provided with noncombustible air ducts;

(2) Except in Subcategory I-A mines, provided with an automatic signal device to give an alarm when the fan stops. The signal device shall be located so that it can be seen or heard by a person designated by the mine operator.

(b) Fan installations shall be—

(1) Offset so that the fan and its associated components are not in direct line with possible explosive forces;

(2) Equipped with explosion-doors, a weak-wall, or other equivalent devices located to relieve the pressure that would be created by an explosion underground. The area of the doors or weak-wall shall be at least equivalent to the average cross-sectional area of the airway.

(c)

(1) All main fan-related electrical equipment and cables located within or exposed to the forward or reverse airstream shall be approved by MSHA under the appliable requirements of 30 CFR part 18;

(2) Drive belts and nonmetallic fan blades shall be constructed of static-conducting material; and

(3) Aluminum alloy fan blades shall not contain more than 0.5 percent magnesium. [Paragraph (c)(3) of this section does not apply to Subcategory I-C mines].

(d) When an internal combustion engine is used to power a main fan or as standby power, the engine shall be—

(1) Installed in a noncombustible housing;

(2) Protected from a possible fuel supply fire or explosion; and

(3) Located out of direct line with the forward and reverse airstream provided by the fan. Engine exhaust gases shall be vented to the atmosphere so that exhaust cannot contaminate mine intake air.

(e) For Subcategory I-A mines only: Main exhaust fans shall be equipped with methane monitors to give an alarm when methane in the return air reaches 0.5 percent. The alarm shall be located so that it can be seen or heard by a person designated by the mine operator.

[52 FR , July 1, , as amended at 52 FR , Oct. 27, ]

§ 57. Main fan operation (I-C mines).

Main fans shall be operated continuously while ore production is in progress.

§ 57. Main fan operation and inspection (I-A, II-A, III, and V-A mines).

Main fans shall be—

(a) Provided with a pressure-recording system; and

(b) Inspected daily while operating if persons are underground. Certification of inspections shall be made by signature and date. Certifications and pressure recordings shall be retained for at least one year and made available to an authorized representative of the Secretary.

[52 FR , July 1, , as amended at 52 FR , Oct. 27, ; 60 FR , June 29, ]

§ 57. Doors on main fans (I-A, II-A, III, and V-A mines).

In mines ventilated by multiple main fans, each main fan installation shall be equipped with noncombustible doors. Such doors shall automatically close to prevent air reversal through the fan. The doors shall be located so that they are not in direct line with explosive forces which could come out of the mine.

§ 57. Main ventilation failure (I-A, II-A, III, and V-A mines).

(a) When there has been a main ventilation failure, such as stoppage of main fans or failure of other components of the main ventilation system, tests for methane shall be conducted in affected active workings until normal air flow has resumed.

(b) If a total failure of ventilation occurs while all persons are out of the mine and the failure lasts for more than 30 minutes, only competent persons shall be allowed underground to examine the mine or to make necessary ventilation changes. Other persons may reenter the mine after the main fans have been operational for at least 30 minutes, or after the mine atmosphere has been tested and contains less than 1.0 percent methane. Persons other than examiners shall not reenter a Subcategory II-A mine until the methane level is less than 0.5 percent.

§ 57. Booster fans (I-A, II-A, III, and V-A mines).

(a) Booster fans shall be approved by MSHA under the applicable requirements of 30 CFR part 18, and be—

(1) Provided with an automatic signal device located so that it can be seen or heard by a person designated by the mine operator to give an alarm when the fan stops or when methane reaches the following levels:

(i) 1.0 percent at the fan in Subcategory I-A, Category III, and Subcategory V-A mines; and

(ii) 0.5 percent at the fan in Subcategory II-A mines.

(2) Equipped with a device that automatically deenergizes power in affected workings should the fan stop; and

(3) Equipped with starting and stopping controls located at the fan and at another accessible remote location.

(b) Booster fan installations, except for booster fans installed in ducts, shall be—

(1) Provided with doors which open automatically when all fans in the installation stop; and

(2) Provided with an air lock when passage through the fan bulkhead is necessary.

§ 57. Auxiliary fans (I-A, II-A, III, and V-A mines).

(a) Auxiliary fans, except fans used in shops and other areas which have been so designed that methane cannot enter the airway, shall be approved by MSHA under the applicable requirements of 30 CFR part 18, and be operated so that recirculation is minimized. Auxiliary fans shall not be used to ventilate work places during the interruption of normal mine ventilation.

(b) Tests for methane shall be made at auxiliary fans before they are started.

§ 57. Auxiliary fans (I-C mines).

Electric auxiliary fans shall be approved by MSHA under the applicable requirements of 30 CFR part 18. Tests for methane shall be made at electric auxiliary fans before they are started. Such fans shall not be operated when air passing over or through them contains 0.5 percent or more methane.

§ 57. In-line filters (I-C mines).

Filters or separators shall be installed on air-lift fan systems to prevent explosive concentrations of dust from passing through the fan.

§ 57. Air flow (I-A mines).

The average air velocity in the last open crosscut in pairs or sets of developing entries, or through other ventilation openings nearest the face, shall be at least 40 feet per minute. The velocity of air ventilating each face at a work place shall be at least 20 feet per minute.

§ 57. Air flow (I-C, II-A, and V-A mines).

Air flow across each working face shall be sufficient to carry away any accumulation of methane, smoke, fumes, and dust.

§ 57. Air flow (III mines).

The quantity of air coursed through the last open crosscut in pairs or sets of entries, or through other ventilation openings nearest the face, shall be at least 6,000 cubic feet per minute, or 9,000 cubic feet per minute in longwall and continuous miner sections. The quantity of air across each face at a work place shall be at least 2,000 cubic feet per minute.

§ 57. Changes in ventilation (I-A, II-A, III, and V-A mines).

(a) Changes in ventilation which affect the main air current or any split thereof and which adversely affect the safety of persons in the mine shall be made only when the mine is idle.

(b) Only persons engaged in making such ventilation changes shall be permitted in the mine during changes.

(c) Power shall be deenergized in affected areas prior to making ventilation changes, except power to monitoring equipment determined by MSHA to be intrinsically safe under 30 CFR part 18. Power shall not be restored until the results of the change have been determined and a competent person has examined affected working places for methane.

§ 57. Separation of intake and return air (I-A, II-A, III, and V-A mines).

Main intake and return air currents shall be coursed through separate mine openings and shall be separated throughout the mine, except—

(a) Where multiple shafts are used for ventilation and a single shaft contains a curtain wall or partition for separation of air currents. Such wall or partition shall be constructed of reinforced concrete or other noncombustible equivalent, and provided with pressure-relief devices.

(b) During development of openings to the surface—

(1) Ventilation tubing approved by MSHA in accordance with 30 CFR part 7 or previously issued a BC or VT acceptance number by the MSHA Approval and Certification Center may be used for separation of main air currents in the same opening. Flexible ventilation tubing shall not exceed 250 feet in length.

(2) Only development related to making a primary ventilation connection may be performed beyond 250 feet of the shaft.

[52 FR , July 1, , as amended at 54 FR , July 20, ]

§ 57. Separation of intake and return air (I-C mines).

The main intake and return air currents in single shafts shall be separated by ventilation tubing, curtain walls, or partitions. Ventilation tubing shall be constructed of noncombustible material. Curtain walls or partitions shall be constructed of reinforced concrete or other noncombustible equivalent, and provided with pressure-relief devices.

§ 57. Seals and stoppings (I-A, I-B, and I-C mines).

All seals, and those stoppings that separate main intake from main return airways, shall be of substantial construction and constructed of noncombustible materials, except that stoppings constructed of brattice materials may be used in face areas.

§ 57. Seals and stoppings (III, V-A, and V-B mines).

(a) All seals, and those stoppings that separate main intake from main return airways, shall be of substantial construction, except that stoppings constructed of brattice materials may be used in face areas.

(b) Exposed surfaces on the intake side of stoppings constructed of combustible materials or foam-type blocks shall be coated with at least one inch of construction plaster containing perlite and gypsum; at least one inch of expanded vermiculite, Portland cement and limestone; or other coatings with equivalent fire resistance. Stoppings constructed to phenolic foam blocks at least 12 inches thick need not be coated for fire resistance. All foam-type blocks used for stopping construction shall be solid.

(c) Exposed surfaces on the fresh air side of seals constructed of combustible materials shall be coated with at least one inch of construction plaster containing perlite and gypsum; at least one inch of expanded vermiculite, Portland cement and limestone; or other coatings with equivalent fire resistance. Foam-type blocks shall not be used for seals.

§ 57. Seals and stoppings (II-A mines).

(a) Exposed surfaces on the intake side of stoppings constructed of combustible materials, except brattice, shall be coated with at least one inch of construction plaster containing perlite and gypsum; at least one inch of expanded vermiculite, Portland cement and limestone; or other coatings with equivalent fire resistance.

(b) Seals shall be of substantial construction. Exposed surfaces on the fresh air side of seals constructed of combustible materials shall be coated with at least one inch of construction plaster containing perlite and gypsum; at least one inch of expanded vermiculite, Portland cement and limestone; or other coatings with equivalent fire resistance. Foam-type blocks shall not be used for seals.

§ 57. Air passing unsealed areas (I-A, II-A, III, and V-A mines).

Air that has passed by or through unsealed abandoned or unsealed inactive areas and contains 0.25 percent or more methane shall—

(a) Be coursed directly to a return airway;

(b) Be tested daily for methane by a competent person; and

(c) Not be used to ventilate work places.

§ 57. Overcast and undercast construction (I-A, II-A, III, and V-A mines).

Overcasts and undercasts shall be—

(a) Of substantial construction;

(b)

(1) Constructed of noncombustible materials; or

(2) Where constructed of combustible materials, the outside surfaces shall be coated with at least one inch of construction plaster containing perlite and gypsum; at least one inch of expanded vermiculite, Portland cement and limestone; or other coatings with equivalent fire resistance;

(c) Kept clear of obstructions.

§ 57. Ventilation materials (I-A, I-B, I-C, II-A, III, V-A, and V-B mines).

Brattice cloth and ventilation tubing shall be approved by MSHA in accordance with 30 CFR part 7, or shall bear a BC or VT acceptance number issued by the MSHA Approval and Certification Center.

[54 FR , July 20, ]

§ 57. Crosscuts before abandonment (III mines).

A means of ventilating faces shall be provided before workings are abandoned in unsealed areas, unless crosscuts are provided within 30 feet of the face.

§ 57. Auxiliary equipment stations (I-A and III mines).

Battery charging stations, compressor stations, pump stations, and transformer stations shall be installed in intake air at locations which are sufficiently ventilated to prevent the accumulation of methane.

§ 57. Auxiliary equipment stations (I-C mines).

Battery charging stations, compressor stations, and electrical substations shall not be installed underground or within 50 feet of a mine opening.

§ 57. Testing for methane (IV mines).

Tests for methane shall be conducted in the mine atmosphere by a competent person—

(a) At least once each shift prior to starting work in each face and raise; and

(b) Upon initial release of gas into the mine atmosphere from boreholes.

§ 57. Approved testing devices (I-A, I-B, I-C, II-A, II-B, III, IV, V-A, and V-B mines).

(a) Methane monitoring devices and portable, battery-powered, self-contained devices used for measuring methane, other gases, and contaminants in mine air shall be approved by MSHA under the applicable requirements of 30 CFR parts 18, 21, 22, 23, 27, and 29. Such devices shall be maintained in accordance with manufacturers' instructions, or an equivalent maintenance and calibration procedure.

(b)

(1) Flame safety lamps shall not be used to test for methane except as supplementary devices.

(2) Flame safety lamps shall not be used in Subcategory I-C mines.

(c)

(1) If electrically powered, remote sensing devices are used, that portion of the instrument located in return air or other places where combustible gases may be present shall be approved by MSHA under the applicable requirements of 30 CFR parts 18, 22, 23, 27, and 29.

(2) If air samples are delivered to remote analytical devices through sampling tubes, such tubes shall be provided with in-line flame arrestors. Pumping equipment and analytical instruments shall be located in intake air.

§ 57. Preshift examination (I-A, I-C, II-A, III, and V-A mines).

(a) Preshift examinations shall be conducted within three hours prior to the start of the shift for which the examination is being made.

(b) Prior to the beginning of a shift following an idle shift, a competent person shall test the mine atmosphere for methane at all work places before persons other than examiners enter the mine.

(c) When one shift immediately follows another, a competent person shall test the mine atmosphere at each active working face for methane before work is started on that shift.

(d) A competent person shall test the mine atmosphere at each face blasted before work is started.

(e) Except in Subcategory I-C or Category III mines, vehicles used for transportation when examining the mine shall be approved by MSHA under the applicable requirements of 30 CFR parts 18 through 36.

[52 FR , July 1, , as amended at 53 FR , Mar. 24, ]

§ 57. Weekly testing (I-A, III, and V-A mines).

(a) The mine atmosphere shall be tested for methane and carbon monoxide at least once every seven days by a competent person or an atmospheric monitoring system, or a combination of the two. Such testing shall be done at the following locations:

(1) The return of each split where it enters the main return;

(2) Adjacent to retreat areas, if accessible;

(3) At least one seal of each sealed area, if accessible;

(4) Main returns;

(5) At least one entry of each intake and return;

(6) Idle workings; and

(7) Return air from unsealed abandoned workings.

(b) The volume of air (velocity in Subcategory I-A mines) shall be measured at least once every seven days by a competent person. Such measurement shall be done at the following locations:

(1) Entering main intakes;

(2) Leaving main returns;

(3) Entering each main split;

(4) Returning from each main split; and

(5) In the last open crosscuts or other ventilation openings nearest the active faces where the air enters the return.

(c) Where such examinations disclose hazardous conditions, affected persons shall be informed and corrective action shall be taken.

(d) Certification of examinations shall be made by signature and date. Certifications shall be retained for at least one year and made available to authorized representatives of the Secretary.

[52 FR , July 1, , as amended at 52 FR , Oct. 27, ]

§ 57. Weekly testing (II-A mines).

(a) The mine atmosphere shall be tested for methane at least once every seven days by a competent person or an atmospheric monitoring system, or a combination of the two. Such testing shall be done at the following locations:

(1) Active mining faces and benches;

(2) Main returns;

(3) Returns from idle workings;

(4) Returns from abandoned workings; and

(5) Seals.

(b) Where such examinations disclose hazardous conditions, affected persons shall be informed and corrective action shall be taken.

(c) Certification of examinations shall be made by signature and date. Certifications shall be kept for at least one year and made available to authorized representatives of the Secretary.

[52 FR , July 1, , as amended at 52 FR , Oct. 27, ; 60 FR , June 29, ]

§ 57. Actions at 0.25 percent methane (I-B, II-B, V-B, and VI mines).

If methane reaches 0.25 percent in the mine atmosphere, changes shall be made to improve ventilation, and MSHA shall be notified immediately.

§ 57. Actions at 0.5 percent methane (I-B, II-A, II-B, IV, V-B, and VI mines).

If methane reaches 0.5 percent in the mine atmosphere, ventilation changes shall be made to reduce the level of methane. Until methane is reduced to less than 0.5 percent, electrical power shall be deenergized in affected areas, except power to monitoring equipment determined by MSHA to be intrinsically safe under 30 CFR part 18. Diesel equipment shall be shut off or immediately removed from the area and no other work shall be permitted in affected areas.

[52 FR , July 1, ; 52 FR , July 24, ]

§ 57. Actions at 0.5 percent methane (I-C mines).

If methane reaches 0.5 percent in the mine atmosphere, ventilation changes shall be made to reduce the level of methane. Until methane is reduced to less than 0.5 percent, no other work shall be permitted in affected areas.

[52 FR , July 1, ; 52 FR , July 24, ]

§ 57. Actions at 1.0 percent methane (I-A, I-B, III, V-A, and V-B mines).

(a) If methane reaches 1.0 percent in the mine atmosphere, ventilation changes shall be made to reduce the methane. Until such changes are achieved—

(1) All persons other than competent persons necessary to make the ventilation changes shall be withdrawn from affected areas;

(2) Electrical power shall be deenergized in affected areas, except power to monitoring equipment determined by MSHA to be intrinsically safe under 30 CFR part 18; and

(3) Diesel equipment shall be shut off or immediately removed from the area.

(b) If methane reaches 1.0 percent at a main exhaust fan, electrical power underground shall be deenergized, except power to monitoring equipment determined by MSHA to be intrinsically safe under 30 CFR part 18, and all persons shall be withdrawn from the mine.

(c) If methane reaches 1.0 percent at a work place and there has been a failure of the main ventilation system, all persons shall be withdrawn from the mine.

[52 FR , July 1, , as amended at 53 FR , Mar. 24, ]

§ 57. Actions at 1.0 percent methane (I-C, II-A, II-B, and IV mines).

(a) If methane reaches 1.0 percent in the mine atmosphere, all persons other than competent persons necessary to make ventilation changes shall be withdrawn from affected areas until methane is reduced to less than 0.5 percent.

(b) If methane reaches 1.0 percent at a work place and there has been a failure of the main ventilation system, all persons shall be withdrawn from the mine.

§ 57. Actions at 1.0 percent methane (VI mines).

If methane reaches 1.0 percent in the mine atmosphere, all persons other than competent persons necessary to make ventilation changes shall be withdrawn from affected areas until methane is reduced to less than 0.5 percent.

§ 57. Actions at 2.0 to 2.5 percent methane in bleeder systems (I-A and III mines).

If methane reaches 2.0 percent in bleeder systems at the point where a bleeder split enters a main return split, mining shall not be permitted on ventilation splits affected by the bleeder system. If methane has not been reduced to less than 2.0 percent within 30 minutes, or if methane levels reach 2.5 percent, all persons other than competent persons necessary to take corrective action shall be withdrawn from affected areas.

§ 57. Actions at 2.0 percent methane (I-B, II-B, V-B, and VI mines).

If methane reaches 2.0 percent in the mine atmosphere, all persons other than competent persons necessary to make ventilation changes shall be withdrawn from the mine until methane is reduced to less than 0.5 percent.

§ 57. Actions at 2.0 percent methane (IV mines).

If methane reaches 2.0 percent in the mine atmosphere, all persons other than competent persons necessary to make ventilation changes shall be withdrawn from the mine until methane is reduced to less than 0.5 percent. MSHA shall be notified immediately.

[52 FR , July 1, , as amended at 52 FR , Oct. 27, ; 60 FR , June 29, ]

§ 57. Actions at 2.0 percent methane (V-A mines).

If methane reaches 2.0 percent in the mine atmosphere, all persons other than competent persons necessary to make ventilation changes shall be withdrawn from affected areas until methane is reduced to less than 1.0 percent.

[52 FR , July 1, ; 52 FR , July 24, ]

§ 57. Advance face boreholes (I-C mines).

(a) Boreholes shall be drilled at least 25 feet in advance of a face whenever the work place is within—

(1) 50 feet of a surveyed abandoned mine or abandoned workings which cannot be inspected; or

(2) 200 feet of an unsurveyed abandoned mine or abandoned workings which cannot be inspected.

(b) Boreholes shall be drilled in such a manner to insure that the advancing face will not accidently break into an abandoned mine or abandoned working.

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