WHAT ARE STRAPPING MACHINES AND THEIR BENEFITS

Strapping machines are mechanical devices which can speed up the process of wrapping pallets or products in cabled plastic or similar material, preventing the product from splitting apart or falling to pieces in transit. These machines can come in a variety of sizes and types.

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There are hand battery operated machines which are capable of being used by workers on a factory or warehouse floor. The advantage here is that they rely on small batteries and are very portable.

Then there are archless strapping machines that are about the height of an assembly line, allowing for easy integration into any product assembly structure. Arched strapping machines can also be placed near an assembly line and can handle larger products, reaching speeds of up to 60 or so straps per minute. These machines are entirely automated, reducing the amount of time you need to spend on preparing your product for transportation.

All strapping machines use a dispenser to wrap plastic or other material strips around the product. Some machines, such as the hand-held types, have the dispenser built in.

Larger, arched machines have a separate, powered dispenser that loads new coils or bundles of plastic strapping when the old one is depleted. A series of pulleys are used with the larger machines that can store strap and prepare it for easy wrapping around the target product.

Most of the time, you’ll find vertical strapping machines as opposed to horizontal versions. Automatic strapping machines of this type use photocells to find where the bundle is, when to begin wrapping, and when to cease operation. This level of automation is great for your business since it can allow your workers to move onto other projects or only require one worker for maintenance.

Summary: Strapping machines are automated or hand-held machines that speed up the strapping process, using cable-like material to bind products or packaging together for easy transport.

The Benefits of Strapping Machines

What are Strapping Machines?

Smart Pack Strapping machines are devices used to wrap and seal items together using plastic or metal straps. They are commonly used in various industries, such as packaging, logistics, and manufacturing, to securely bundle products for storage or transportation.

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Smart Pack Strapping machines come in different sizes and types, ranging from handheld devices for light-duty applications to automated machines for heavy-duty operations. They use different methods to tension, seal, and cut the strapping, such as heat sealing, friction welding, or manual sealing.

Smart Pack strapping material used can also vary depending on the application, such as polypropylene, polyester, or steel. The type of Smart Pack strapping used can affect the strength, durability, and elasticity of the strapping.

Types of Strapping Machines :-

There are several types of Smart Pack strapping machines available, each designed for different applications and production levels. Here are some of the most common types of strapping machines:

1. Handheld Strapping Tools: These are small and portable strapping machines that are typically used for light-duty applications. They are designed to be operated by hand, and they use plastic or metal straps.

2. Semi-Automatic Strapping Machines: These machines require minimal operator input and are designed for low to medium production levels. They use automatic strap feeding and tensioning mechanisms, but the operator manually inserts the package into the machine and activates the sealing mechanism.

3. Automatic Strapping Machines: These are fully automated machines that are designed for high production levels. They use automatic strap feeding, tensioning, and sealing mechanisms, and can handle a range of package sizes and shapes.

4. Side-Seal Strapping Machines: These machines use a side-seal mechanism to apply straps to the sides of a package. They are commonly used in industries that require the package to be presented with an aesthetically pleasing look.

5. Pallet Strapping Machines: These machines are specifically designed to secure loads onto pallets for shipping. They use horizontal or vertical strapping, and some models can wrap and strap a pallet automatically.

6. Portable Strapping Machines: These machines are designed to be moved around a facility or worksite. They are typically used in applications where packages are too large or bulky to be moved to a stationary strapping machine.

The Benefits of SMART PACK Strapping Machines

Strapping machines are devices used to wrap and seal items together using plastic or metal straps. They offer numerous benefits in various industries, such as packaging, logistics, and manufacturing. Some of these benefits include:

1. Increased Efficiency: Strapping machines can speed up the packaging process, making it more efficient and productive. These machines can strap items together quickly, reducing the time it takes to package and ship products.

2. Improved Safety: Strapping machines can improve safety in the workplace by reducing the risk of injuries caused by manual strapping. The use of a strapping machine minimizes the need for workers to handle heavy or bulky items, which can lead to back injuries, strains, and sprains.

3. Cost Savings: Strapping machines can help businesses save money by reducing labour costs and minimizing the need for additional equipment. They can also help reduce material waste and the cost of damaged goods due to poor strapping.

4. Consistent Strapping: Strapping machines provide consistent and uniform strapping that helps ensure that products are securely packaged and protected during shipping and handling. This reduces the risk of damage to goods during transit.

5. Customizable: Strapping machines can be customized to meet specific packaging needs, such as the type of strap used, the tension applied, and the size of the items being packaged. This flexibility allows businesses to optimize their packaging processes for maximum efficiency and effectiveness.

Strapping Machine Price in India

The price of strapping machines in India can vary depending on the type, model, and brand. Generally, handheld strapping tools can cost around Rs. 4,000 to Rs. 15,000, while semi-automatic strapping machines can range from Rs. 60,000 to Rs. 2,00,000. Automatic strapping machines can cost anywhere from Rs. 2,50,000 to Rs. 10,00,000, depending on the features and production capacity.

Pallet strapping machines are typically the most expensive, with prices ranging from Rs. 5,00,000 to Rs. 20,00,000, depending on the size and features. Portable strapping machines are generally less expensive, with prices ranging from Rs. 20,000 to Rs. 1,00,000.

It's important to note that these prices are just an approximate range, and the actual price of a strapping machine may vary depending on the brand, features, and availability. It's recommended to research different brands and models, compare prices, and read reviews before making a purchase decision.

According to us Choose SMART PACK Strapping machines for better performance at a great price .

Why You Should Invest in Automatic Strapping Machines

Why You Should Invest in Automatic Strapping Machines

admin admin | Jan 17,

There are many benefits to using automatic strapping machines. While they can be quite pricey upfront, they will provide a lot of benefits for your storage, transport, or packaging business in the long run. There are many reasons to invest in automatic strapping machines if you own any of these types of businesses. Below are a few of them:

1. Faster application

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Using automatic machines allows workers in your packaging, storage or logistics business to apply strapping to packages significantly faster than they would if they used manual strapping tools. This allows your business to strap up more packages at a time, and you’ll be able to accommodate a lot more tasks in the same amount of time. With automatic strapping machines, you’ll be able to save business time.

2. Adjustable tension

Each package has different tension requirements. Bundling soft and springy items, for example may not need that much tension, just enough to hold multiple items together. Hard objects such as wooden crates, on the other hand, may need tighter tensioning. Automatic strapping machines have adjustable tension levels, allowing workers to match the tension according to what is appropriate for each item.

3. Consistent quality

Manually applied straps can differ between packages. When it comes to strapping and bundling applications, achieving consistent tension levels is not easy. With automatic strap machines, it’s easier to achieve uniform tensioning as the machines are set to apply the same level of tension and the same amount of strapping.

4. No wastage of straps

Wastage of straps is easier to avoid when using strapping machines. Most automatic strapping machines are designed to use only the exact amount of strap needed for a package, which depends on a number of factors including the size and tensile resistance of the item strapping is being applied to. This helps you conserve your straps, which in turn allows for bigger savings.

5. Strapping compatibility

Most strapping tools are compatible only with straps made of certain materials. For example, plastic straps can only be used with poly tensioners, just like how steel straps have tensioners designed specifically for use with them. Poly and steel strap tensioners are not optimised for poly woven strapping. Most automatic strapping machines can be used with a number of strapping types, which makes them all-rounders.

6. Durability

Automatic strapping machines are built to withstand heavy usage, making them perfect for different types of environments, whether in factories, warehouses or the like. They are durable and have physical features that allow easy storage, which also prolongs their lifespans. Their durability makes them excellent investments.

7. All-in-one package

Manual strapping tools differ greatly; there are those that can be used only with a certain strapping type. In addition to this, for each strapping type there is a compatible sealer, as well as a certain type of seal for that sealer. What’s great about an automatic strapping machine is that it can come all-in-one, meaning if you have a strapping machine, you will have no need for different manual tensioners, sealers and seals.

Hunter Industrial Supplies provides automatic strapping machines that are durable and easy to use, improving the strapping, bundling and sealing operations in your factory, warehouse, storage or similar business. If you want to view our range of strapping essentials or learn more about our other products, visit the Hunter Industrial Supplies website. You can also get in touch with us by visiting this page.

When to Use an Automatic Strapping Machine? 

FROMM Packaging’s range of fully-automatic pallet strapping machines are ideal for large-scale operations and environments, including warehouses, packing centres and manufacturing centres. When compared to semi-automatic strapping machines, these fully automated models offer simpler operation and increased efficiency. While an automatic strapping machine may cost more initially, the productivity gains and labour savings over a longer period are often worth it for large-scale businesses.

If you’re planning to integrate one into your operations, it’s important to differentiate the types of automatic strapping machines based on their intended uses. Automated strapping systems that use PET strapping are typically suited for heavy industries while high-speed machines that use PP strapping are more commonly used for lighter applications, such as closing boxes and unitizing bundles of cargo. Overall, automated strapping machines can be beneficial across a range of industries such as:

• Logistics: Commercial warehouses and distribution centres that ship packages in large quantities may benefit from an automated strapping machine to reduce manual labour and improve quality control.

• E-Commerce: The productivity gains afforded by using an automatic strapping system ensure a continuous flow of products to customers.

• Food and Beverage: Automated strapping machines offer chains in the food and beverage industry the ability to securely pack large quantities of goods prior to distribution.

• Manufacturing: Manufacturing plants can use automated strapping machines to secure freshly-made items prior to their initial shipment.

Choosing the Right Automatic Strapping Machine

Inline strapping machines are available in a variety of sizes, with the ability to strap packages both horizontally and vertically. Our range of electric strapping machines are capable of applying a top, side or horizontal seal to a range of materials. To know which automatic strapping machine you’ll require, it’s best to take a look at the capabilities of our models.

• Automatic Inline Strapping Machine - Series

Known as the global workhorse of the group, the FROMM series is a versatile and reliable automated strapping machine. It can efficiently handle products like paper, corrugated cartons, beverage containers, timber, tiles, bricks, blocks, steel, and aluminium items. 

• Automatic Inline Strapping Machine - Series

The series automatic strapping machine can handle both steel and plastic strapping to facilitate high speed in line banding. Available in a steel or aluminium frame, the model offers cardboard corner protection, compression systems, and multiple dispensers which makes it perfect for lightweight and fragile items.

• Automatic Inline Strapping Machine - Series

This series features a side-seal strapping system that’s ideal for cans, bottles, paper, and other related products. With an adjustable strapping head, it ensures precise and easy application which makes it perfect for PET, aluminium, and glass containers.

• Automatic Inline Strapping Machine - Series

The FROMM series is a fully automatic horizontal strapping system suitable for steel and plastic strapping materials. It is ideal for masonry, block, and brick industries but can also be fit for agricultural uses such as the handling trays of fruits or vegetables, bales of hay, and more.