May. 26, 2025
Industrial humidifiers convert electrical energy into mechanical energy through transducers to overcome the cohesion of water molecules, turn water mist into micron sized ultrafine particles, and then atomize the water through pneumatic devices and diffuse it to indoor space, so as to achieve the purpose of humidification. The humidifier will not produce fog during use. There are two reasons for no fog:
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The first reason why the industrial humidifier does not produce fog is that the humidifier is not cleaned and maintained regularly, and a large amount of scale has formed on the atomizer immersed in water for a long time, so the atomizer cannot operate normally, resulting in less fog or no fog.
Maintenance method: regularly clean the atomizer, or replace the atomizer.
Maintenance method: use pure water, turn it off and change the water once a day, and thoroughly clean it once a week. If it is a humidifier using ordinary tap water, it needs to be cleaned regularly, and the water tank, atomizer and water tank should be cleaned with special cleaning agent.
The second reason why the industrial humidifier does not produce fog is to check whether the fan works normally and whether there is air coming out when the humidifier does not produce fog. If the fan does not operate, it is necessary to check whether the electrical components, power supply are normal and the fan is damaged.
Maintenance method: replace the power supply or fan.
We should pay attention to the humidity control when using the humidifier. According to the experiment, when the humidity is 40% RH - 60% RH, people feel the most suitable and healthy. Therefore, it is better to select a humidifier with automatic constant humidity function. Only when the indoor humidity is lower than the standard range, the machine will start humidification. If the indoor humidity is higher than the standard range, the fog will be reduced until humidification is stopped. If a humidifier without automatic constant humidity function is used, it is better to put a hygrometer indoors to know the air humidity at any time and adjust the working condition of the humidifier according to the humidity.
An industrial humidifier is an important part of many businesses today. When you buy one of these systems, it’s important to get a good return on your investment and find the right supplier. Today, a lot of companies are turning to Fogco for their industrial humidifier needs.
With the advancements in technology, commercial humidifiers on the market today have the capabilities to do more than just add moisture to the air. They are designed to closely monitor humidity levels in a variety of environments to ensure sensitive materials and products will not be affected or ruined by climate change.
When humidity levels drop, static electricity becomes more common. In some industrial environments static electricity can be a serious concern. For example, workers may experience a jolt of static electricity if they come into contact with certain materials, which can be very unnerving and uncomfortable. However, encounters with static electricity can result in more severe outcomes depending on the environment.
People working around hazardous or flammable materials must be very careful about creating sparks. The sparks from one static electrical discharge can be enough to ignite an explosion. It is important to have a proper means of grounding employees and an industrial humidifier will keep humidity at the required levels—decreasing the chance for static electricity problems.
Many kinds of electronic equipment and components are very sensitive to static electrical charges. Maintaining the recommended humidity is part of a good static electricity prevention program.
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Many crops today are grown in controlled environments, leading farmers to depend on an industrial humidifier to maintain the right humidity for proper plant health. In addition, some crops grow faster and produce better when raised under conditions with controlled humidity. With the use of a humidifier, different crops are able to grow in environments that are naturally unfit or when the weather is unpredictable.
When the air gets too dry, evaporation occurs more readily. In the wine industry this could be disastrous, as the wine will literally evaporate through the wooden barrels it is stored in. Industrial air humidifiers can prevent this evaporation.
In many commercial environments today, dust is a real concern. Standard humidifiers may not clean dust from the air, but Fogco makes units which humidify, control temperature, and keep dust levels to a minimum. Fogco industrial humidifiers are capable of delivering these benefits by creating an ultra-fine mist. The air can be cooled by 30 degrees or more and those tiny droplets absorb even tinier particles of dust and pollutants.
When most people think of a humidification system in a commercial application, typically their first thought is of greenhouses. While having the correct humidity in any type of greenhouse is critical, it is only one of many industries that relies on the combination of humidity and temperature to create ideal conditions.
Another industry that is highly dependent on the humidity is textile manufacturing. It is very important to maintain humidity during textile processing, particularly in natural materials such as cotton.
Cotton goes through many different processes from plant to fabric. It starts with a process that involves cleaning and straightening the cotton fiber to create a very fine strand. These strands are then spun to create threads or yarn, which are then used to create fabric. There are multiple steps in this process.
In these baling rooms and in the larger areas of the plant where this activity occurs through automated processes, the humidity needs to be maintained at approximately 65%. If the humidity is too high, the cotton fibers will clump at the point of creating the thread, which results in uneven and irregular strands.
Should the humidity drop below the ideal level more than one or two percent, the fibers will be brittle and break. The breakage creates irregularities and also tends to make all other cotton textiles made from those strands weaker and of inferior quality.
Automation and 24/7 operation in many cotton textile facilities creates heat, which has to be limited to prevent damage of fibers. When an industrial humidifier system is in place, the ambient humidity and temperature can be maintained for optimal production conditions.
Not only do industrial humidification systems protect the fabric, but they also help to extend the life of the equipment. The secondary cooling effects of misting systems are evident, and are an important consideration for any small or large production facility.
One of the advantages we have at Fogco is our extensive history in the humidification and cooling industry. With over a quarter of a century of working with different companies in a variety of industries, we have the understanding of why humidification and maintaining the correct levels of moisture in the air is so essential in various sectors.
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